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Twenty-Third Symposium on Naval Hydrodynamics (2001)
Naval Studies Board (NSB)

Page
284
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Page
284
Front Matter (R1-R19)
Modern Seakeeping Computations for Ships (1-45)
Forces, Moment and Wave Pattern for Naval Combatant in Regular Head Waves (46-65)
New Green-Function Method to Predict Wave-Induced Ship Motions and Loads (66-81)
Validation of Time-Domain Prediction of Motion, Sea Load, and Hull Pressure of a Frigate in Regular Waves (82-97)
Ship Motions and Loads in Large Waves (98-111)
Prediction of Vertical-Plane Wave Loading and Ship Responses in High Seas (112-125)
Basic Studies of Water on Deck (126-142)
Second Order Waves Generated by Ship Motions (143-156)
Prediction of Nonlinear Motions of High-Speed Vessels in Oblique Waves (157-170)
Optimizing Turbulence Generation for Controlling Pressure Recovery in Submarine Launchways (171-180)
Hull Design by CAD/CFD Simulation (181-190)
Steady-State Hydrodynamics of High-Speed Vessels with a Transom Stern (191-205)
Practical CFD Applications to Design of a Wave Cancellation Multihull Ship (206-222)
Simulation of Ship Maneuvers Using Recursive Neural Networks (223-242)
Flow- and Wave-Field Optimization of Surface Combatants Using CFD-Based Optimization Methods (243-261)
Marine Propulsor Noise Investigations in the Hydroacoustic Water Tunnel 'G.T.H.' (262-283)
Propulsor Design Using Clebsch Formulation (284-300)
Unsteady Flow Quantities on Two-Dimensional Foils: Experimental and Numerical Results (301-313)
Hydrofoil Turbulent Boundary Layer Separation at High Reynolds Numbers (314-329)
Pressure Fluctuation on Finite Flat Plate Above Wing in Sinusoidal Gust (330-341)
Control of the Turbulent Wake of an Appended Streamlined Body (342-354)
Investigation of Global and Local Flow Details by a Fully Three-Dimensional Seakeeping Method (355-367)
Prediction of Wave Pressure and Loads on Actual Ships by the Enhanced Unified Theory (368-384)
Frequency Domain Numerical and Experimental Investigation of Forward Speed Radiation by Ships (385-401)
International Collaboration on Benchmark CFD Validation Data for Surface Combatant DTMB Model 5415 (402-422)
Validation of High Reynolds Number, Unsteady Multi-Phase CFD Modeling for Naval Applications (423-440)
Free Surface Viscous Flow Computation Around A Transom Stern Ship by Chimera Overlapping Scheme (441-456)
Anti-Roll Tank Simulations With A Volume of Fluid (VOF) Based Navier-Stokes Solver (457-473)
Validation of Tab Assisted Control Surface Computation (474-484)
Experimental and Numerical Investigation of the Flow Around the Appendices of a Whitbread 60 Sailing Yacht (485-492)
Propeller Wake Analysis by Means of PIV (493-510)
Experimental and Numerical Investigation of the Unsteady Flow Around a Propeller (511-526)
Simulation of Incompressible Viscous Flow Around a Ducted Propeller Using a RANS Equation Solver (527-539)
On Submerged Stagnation Points and Bow Vortices Generation (540-552)
Numerical Prediction of Scale Effects in Ship Stern Flows with Eddy-Viscosity Turbulence Models (553-568)
The Experimental and Numerical Study of Flow Structure and Water Noise Caused by Roughness of a Body (569-578)
Large-Eddy Simulations of Turbulent Wake Flows (579-598)
Instability of Partial Cavitation: A Numerical/Experimental Approach (599-615)
An Unsteady Three-Dimensional Euler Solver Coupled with a Cavitating Propeller Analysis Method (616-638)
On the Flow Structure, Tip Leakage Cavitation Inception and Associated Noise (639-653)
An Experimental Investigation of Cavitation Inception and Development of Partial Sheet Cavaties on Two-Dimensional Hydrofoils (654-669)
Modeling 3D Unsteady Sheet Cavities Using a Coupled UnRANS-BEM code (670-686)
Ship Wake Detectability in the Ocean Turbulent Environment (687-703)
An Experimental and Computational Study of the Effects of Propulsion on the Free-Surface Flow Astern of Model 5415 (704-712)
Breaking Waves in the Ocean and Around Ships (713-745)
Numerical and Experimental Study of the Wave Breaking Generated by a Submerged Hydrofoil (746-761)
The Numerical Simulation of Ship Waves Using Cartesian Grid Methods (762-779)
Radiation Loads on a Cylinder Oscillating in Pycnocline (780-791)
Wave Resistance Computations - A Comparison of Different Approaches (792-804)
Computations of Nonlinear Turbulent Free Surface Flows Using the Parallel Uncle Code (805-819)
Submarine Maneuverability Assessment Using Computational Fluid Dynamic Tools (820-832)
Simulation of UUV Recovery Hydrodynamics (833-847)
Reynolds-Averaged Modeling of High-Froude-Number Free Surface Jets (848-862)
On Roll Hydrodynamics of Cylinders Fitted with Bilge Keels (863-880)
Combining Accuracy and Effciency with Robustness in Ship Stern Flow Computation (882-896)
An Unstructured Multielement Solution Algorithm for Complex Geometry Hydrodynamic Simulations (897-909)
Ship Stern Flow Calculations on Overlapping Composite Grids (910-926)
Study on the Prediction of Flow Characteristics Around a Ship Hull (927-940)
Analysis of Turbulence Free-Surface Flow Around Hulls in Shallow Water Channel by a Level-Set Method (941-956)
A Design Tool for High Speed Ferries Washes (957-967)
Flow Around Ships Sailing in Shallow Water - Experimental and Numerical Results (968-982)
Ship Stability Study in the Coastal Region: New Coastal Wave Model Coupled with a Dynamic Stability Model (983-992)
Waves and Forces Caused by Oscillation of a Floating Body Determined Through a Unified Nonlinear Shallow-Water Theory (993-1005)

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Propulsor Design Using Clebsch Formulation C Dai, R Miller (Naval suTface Warfare Center, Carderock Division, USA), M Zengeneh, C Yiu (University College London, United Krngdom) ABSTRACT A three dimensional invense design method is presented for the design of marine propulsors This method makes use of the Clebsch representation of the rotational part of the ve ocity held for modeling both the bound vorticity of blade surfaces and the free stream vor city The blade shape is detemmined by imposing the flow tangency condition for a given loading specihcation This technique is demonstrated here for the design of a ducted pod propulsor operating in a unifomm stream and a ducted propulsor mounted on the tail of an axisymmetnc body operating in a shear onset Row For the case of ducted propulsor design, both mixed and axial flow conhqurabons are presented to demonstrate the use of mixed flow concept for cavitation perfommance improvement INTRODUCTION The problem of propulsor design has aroused considerable the reheal interest for over half a century For examp e, the lining line [1 ] and limbo surface theories [2] [3] have advanced to a stage that they are routinely used in propulsor design in the last three decades Particularly, in the area of open screw propeller design, the classical approach of lifting line and limbo surface in conjunction with the notions of thnust deduction and wake fraction has been proven to be a very reliatie approach to the propulsor design problem Recent y there has been a strong interest in the internal r r ducted types of propulsor The internal type of propulsor is mainly refe red to as a waterjet propulsor Both waterjet and ducted types of propulsors were conceived and developed in the latter part of 19th century The resurgence of interest in the internal and ducted propulsors is mainly due to the fact that there is better understanding of both physical phenomena and design issues related to those types of propulsors For example the hull and propulsor interaction can contribute positively to the waterjet hydrodynamic performance [4] The ducted propulsor has long been recognized for its ability to improve cavitation perfommance and sustain higher loading near the tip region Historically, the ducted propulsor design is based on the princip e of potential flow [5] in the last decade, efforts have been made to couple Euler or Navier Stokes solver with a limbo surface code for the ducted propulsor designs [6], [7] and [8] The procedure has been used very successfully in the situation which involves simple throughnow geometry or the onset shear is weak Another approach that has been taken in the last 3 decades in the design of internal or ducted propulsors is the use of streamline cu vature methods for throughtlow analysis and a semi emp ncal method of meanline design for blades [9] Despite the fact that the streamline cu vature method can handle the throughtlow with the blading ehect more ethcienf y than the EuierAihbng surface approach the blading design is relatively weak and it has to rely on experience and the experimental database With increased demand for high perfommance propulsor, a design method, based on a high order physical model which can account for maul bole stages, shear flow and fully three dimensional effect is needed An inverse design method based on the idea of Clebsch decomposition of theveocity held has been successfully developed in [10] for unifomm how and vortex free loading conditions Subsequently, the method has been applied successfully to turbomachinery designs [11] it has also been used to demonstrate its potential for ducted propulsor design [12] [13] The work to further develop the inverse design method as part of code enhancement and verihcabon processes is described in this paper Several improvements and new design capabilities were incorporated in the existing code so it can be more ehectivey used for propulsor design The new features include addibon of three dimensional boundary layer calculations arbitrary blade planfomm layout foraccrmmodatirn of rake and skew, and a new

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mixing plane f ml u at a1 to account for dose spacing between stages This paper will address the fundamental foundation of the present approach and three design examples will be presented as illustrations The the reheal part of the presentation is to identity the basic concept and the key features of the method The idea of using mixed flow for cavitabon imprrvem ent will also be demonstrated in one of the examples THEORETICAL FORMULATION The usual method of expressing the ve ocity vector held is to express it as the gradient of a scalar potential bus the cur of a vector potential, which results in the Hemlldtzs decomposition An alternative way is to dehne all potentials as scalarvariables and Clebsch in 1859 introduced such dehnibon for the case of isentropic fluid how as follow: y(x,t) = V ¢(_,t) + kgx,t)V x(_,t) (1) where V ~ is the potential part of v and XV X is the rotabonal part of v All vector qualities are in bold with underscores it is interesting to observe that y is detemmined uniquely by a set of potenbals but not vice versa This unique proper y of the Clebsch representation enables modeling of different voracity types for a propulsor now in this work the Clebsch variables are used to model bound and trailing vortices associated with blade loading and the onset shear ehect The voracity vector is defined by taking the curl of velocity and it can be written as (=V\(x,t)xVxgx,t) (2) It is clear frrm (1) blat the voracity lines lie on the surfaces of constant X and X Furthermore, it satishes Kelvin's theorem exact y by taking the divergence of (2) One can also observe from (2) that both X and X have to satisfy the c ndihrns that 6.V~ x,t)=0 and '7X x,t) =0 (4) (3) In the propulsor flow problem the Clebsch representation of the bound and the trailing vortices can be identified with the loading and the geometric parameters of the trading design One logical choice for X and X is the blade circulation and the nommal vector to the blade surface The bound circulation around the blade section is related to the circumferential averaged swirl ve ocity around the axis of rotation and the hrst Clebsch potential can be defined as X=r vc =rH/2x (5) where H is the blade number and E is the blade circulation The trade surface can be represented by the wrap angle of the blade geometry and the second Clebsch potential can be defined as x=r(x,r,8)=8 f(x,r) (6) where f is the wrap angle and x r and 8 are the c- lindn~al coordinates of the prr blem The bound and the trailing vortices can then be defined as lob = Vrv~xVr)6(r) (7) where 3(r ) is the periodic delta function about r and it can be written as [14] 3(r ) :: exp N=1 - ~ (8) The free stream voracity can also be modeled by selecting a different set of Clebsch potentials The momentum equation for an in. isad and incompressible fluid can be expressed as VH=p(wxt) (9) where H is the total head, w is the relative ve ocity and p is the fluid density it can be seen frrm (9) that the vo~baty vector lies on the surface of Bernoulli surface Therefore the hrst Clebsch potential to m c de the free stream shear can be identhed as the total head H The second Clebsch potential requires a time scale representati on i n order to m ake the vorti a ty dehnition The deft function [15] provides such representation and is consistent with the overall scheme of the fommulabon The drip function can be interpreted, as the bme required for a fluid particle to trove hrom a reference position to reach a particular point in the nc :: he d and it can written as

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Y=i(w.d3)!(w._) (10) streamshearv rba es issimplythemean f ( 1, and it can be written as where 3 is the distance along the stream surface frrm the reference position Taking the cross tv = V H x V ~ (15) product of (9) with V ~ and making use of a vector identity, it can be shown that and ~y=VHxV~ (11) fbisthemeanof(7) Appropnate Clebsch potentials for both blade effect and free stream shear effect have been identified and can be applied to the propulsor flow modeling The velocity held has to satisfy continuity condition by taking the divergence of (1) and setting to zero, Van= EVER V\.Vx (12) If the circumferential component of the ve ocity he d is represented by generalized Fourier series, then one can write V = V + ~ ., (r x) exp ~ n$, Or [0, 2.. H] 11=1 - K (13) where v is the zero hammonic or the circumferential mean velocity component and ., (r x) is the or mplex periodic components of veocitybeld verbarandstarrepresentmean and periodic components respectively The above Fourier series representation of circumferential components can also be applied to the potential functions as depicted in (12) The result is a system of equations that governs each harm oni c or m ponent of the velocity h eld that must satisfy continuity The circumferential m ean or m ponent wil I be exam ined hrst before the periodic components will be evaluated The mean .eoaty can be represented better by considering the axisymmetric stream hunchon instead of the potential functions because of the convenience in implementing blockage and thickness effect in the formulation Furthemmore, the stream function satishes continuity by dehnition and it explicit y re ates to the voracity in the flow held By dehnition the axisymmetnc stream function V can be written as V V = ( f b By) ·ec (14) where V 2 ,5 the Lap Dean operator in the r x plane e is the unit vector in the circumferential direct on fib and Embark the circumferential averaged components of the blade and free Sb = Oryx Vr (16) since the mean of the periodic delta function is 1 [14] The periodic components of the velocity he d can be evaluated by solving the Fourier components of ¢, X and X The periodic component of the bladevorticity can Rewritten as fib- =( Vrv~x Vr )(6(r) 1) (17) where(0(r ) 1) is S'(r ), the hrst order de vabve of saw tooth function [14] Therefore the periodic components of velocity due to blade vortiaty that satishes (17) can be written as ye = S(r ) V r via (18) and from [14], S(r ) can be expressed as S(r ) = :: ( i/ nH) exp ~ no N=1 - ~ (19) The penodicveocity components due to free stream shear can be represented by the Clebsch potentials H and ~ as follow: ye =( H+H*) V( ~ + r*) H V .(20) where Hi' and Rae are the complex Founer call ponents of H and ~ It can be seen from (20) that the periodic velocity of free stream shear consists of cross product terms and they can be expanded as y · = H V r~ + Hi' V r~ + Hi' V ~ (21) (18) and (21) presents the Clebsch representation of complex penodicveloaty com ponents induced by the blade vr rtcity and the free stream vorticity The Clebsch potentials as specified in (18) and (21) can be substitute direct y into (12) The resultant equation for the nth order of the complex Fourier component can be written as

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V 2q~n ~ = imp nrf/(nH) V 2 r Vc ( Vr via. Vf)ioxp nut ( H v2 Ann + V H · V an ) ( HE v2 ~ + V HE eV ~ ) :=1 - N _ H ~ Vat )) The present code only models the circumferenbal mean of shear effect and fully three dimensional shear effect will be investigated in the future Two auxiliary equations are required to solve for H and ~ it can be seen frr m (9) that the total pressure convects along the re ative velocity, i e w.VH=0 and from (3) that VH. VHxVr)=0 (23) (24) Hotll H and ~ are decomposed into the circumferenbal mean and periodic components in (23) and (24) and the Fourier components of both H and ~ can be calculated from the resultant relative velocity An addibonal condition is required in order to solve for the blade geometry f for a given loading r via The flow tangency condition is required and it can be expressed as _b -Vf = 0 (25) where Wb = ( W + W )/2 and w and w are the upper and lower surface velocibes r n the blade (14), (22), (23), (24) and (25) constitute the complete set of equations that are required to be solved for the design calculation of a propulsor system The boundary conditions for (14) are very straightforward since the inflow condition is specified and the solid boundaries are simply lines of constant V The boundary conditions for (22) are no penetration condition on the solid boundary For the multi stage propulsor design problem i M S solved for individual blade row where inflow boundary condition for downstream Made row is specified by the solution frrm the upstream blade row The periodic components are assumed to vanish far downstream (22), (24) and (25) are hyper olic set of equations and initial cc ndbc us are required to start the integration The equations need to be solved in an iterative manner subject to the blade loading and boundary conditions specified Another advantage of the present fommulabon is that the Kutta condition at the blade trailing edge is satished exact y and the trailing wake geometry can be computed as part of the overall solubon The pressure jump across the blade surface can be shown [10] to be p p = 2x/H(~wb.V r V) (26) It is obvious from the above equation that the kutta condition can be imposed explicitly by specifying V r v ~ to be zero at the trailing edge Furthermone, the germetry of the trailing vortex sheet due to the force vortex loading distribution can be computed as part of the overall solubon The set of equations and the boundary conditions are cast in body htted coordinates and solved by unite difference technique with a mulbgnd algorithm for quicker convergence ALGORITHM DESCRIPTIONS The present code was originally developed at University College London (UCL) It was vended and further enhanced at Naval Surface Warfare Center Carderock Division (NSWCCD) so that it can be used for practical propulsor design The code can perfomm inverse blading design for a given body and duct geometry Upstream inflow velocity and static pressure distributions must be preach bed The blade loading is specified by prescnlzn3 span ::lse swirl velocity distribubons at the leading and trailing edges of the blade rows The code has two modes of blade design with a given duct and body geometry The hrst mode is to design the blades according to the given loading and duct geometry in this case, the mass nc :: rate is a calculated parameter The second mode is to design for a given mass nc :: rate and the load distnbubon will be scaled accordingly to achieve the required mass nc :: rate for a heed duct and body geometry The second mode also allows vanabon of duct geometry by increasing or decreasing duct radius for a heed load distribubon A generalized load distribution algorithm has been incorporated so that different chordwise load distnbubons can be specified along different streamlines The new capability enables hne tuning in blade design which is partculary useful for Made section design near the end:. all

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region in the original code, the duct can also be designed with an inverse mode by specif ng the target surface velocity distribution on the duct inner surface and the duct lower contour shape will be calculated The solubon may not always guarantee a unique solution A direct approach is taken in this work for the duct design The lower surface of the duct was detemmined through design iteration using the streamline curvature method frr the throughtlow calculations The mater advantage of the streamline curvature approach is relative quick evaluation of the impact of duct shape on the throughtlow solution before the detailed Lade design A thickness fomm is added to the lower duct surface to dehne the duct shape The duct geometry can be perturbed during the blade design cycle to affect the duct pressure distnbubon The approach is extremely effective and robust for practical design applications A brief discussion on the ducted propulsor design will be given in the next section and fdlowed by three design examples DESIGN CONSIDERATIONS An internal or ducted propulsor consists of a rotating impeller operating inside a casing or duct with stationary vanes for swir cancellation so that loss of rotabonal energy in the slip stream can be reduced or eliminated Stabr nary vanes can also serve the purpose of supporting the duct in contrast to an internal propulsor, such as a waterjet, which is inside the hull, a ducted propulsor is usually external to the hull An integrated hull pn~l)ulsor design can also lead to a potenbal improvement in powering performance by mat Rig use of p sibve interaction effect between the hull and the propulsor The intent here is not to give a detailed account of propulsor design, but to highlight the important design considerations in the process in the ducted propulsor design the domain of interest is the region of the hull where the propulsor will be located The shaping of the hull and the location of the propulsor relative to the hull are the host considerations in the design cycle Once they are sets ed, the flow path inside the propulsor needs to be defined This is an extremely important step in the whole design process For an axisymmetnc vehicle the now path will be defined by specifying the Irwer duct surface and the shape of the hull where the rotor and stators are mounted The me dirnal shaping" of the internal passage of a ducted propulsor defines the "environment" where the rotor operate The next step is to perform a tradeoff study in temms of different perfommance requirements Mass flow rate and rpm are the hrst order design parameters that will dictate the overall size and perfommance of the unit Once the major size, design conditions, passage geometry are decided through an iteration process, the anal step will be the Bade design Two mater global design decisions need to be made in the beginning of the blade design process They are the planfomm of the Made layout which indudes the skew rake chord and thickness distributions and the it ad d stnbuf on The specihcation of load distribution is critical in the success of propulsor design The prescribed load distribution should be such that all adverse effects i e flow separabon and cavitabon can be avoided or delayed Obviously, one will seek a load distribution that gives the most eDhcient blade perfommance subject to the constraints The issue can be more crmdex if the acoustic performance becomes an integral part of the consideration Flexibility in the load distribution is dehnitely a requirement for any advanced high performance propulsor design There are other issues in the design that will affect loading prescriptions For example, a mixed flow passage geometry will induce an additional secondary flow component due to streamline curvature The vorticity generated by the boundary layer on the lower surface of the duct interact with the up of the blade and can signihcantly affect the loading charade sacs near the up region These physical phenomena away from the surfaces may have a signihcant impact on the Made design process Presently, Reynolds Averaged Wavier Stokes Solver (RAMS) can predict the above mentioned effect with fairly good results it is shil notvery time and cost ehectve to incorporate RAMS in the design iteration RAMS is used only to analyze selected design candidates Use of RAMS as analysis tool in propulsor design has been proven to be very effective However it is highly desirable to incorporate in the love se design mode as much physical phenomena as possible The be Eat is that the candidate design for RAMS analysis should be very close to the best comprc mised design The Clebsch approach provides a base for incorporation of of her ehects during the design calculation The secondary flow is intrinsically captured using the fully three dimensional fommulation Theoretically, the boundary layer developed on the lower surface of the duct can also be modeled in the

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circumferential averaged sense. The tip gap effect can also be simulated using this model. The planform geometry can also affect the loading distribution and if properly chosen, can help the loading distribution. A word on design optimization may be appropriate to conclude this section. When one thinks about design, one must consider the way that will give the "best design" within the given resources and constraints. The Clebsch based inverse design method provides a theoretical background for the development of a toolbox for practical propulsor inverse design. The ultimate goal is to find shapes, which perform "optimally" during the mission of the vehicle. This is truly a multi-disciplinary optimization (MDO) problem. The propulsor not only has to satisfy hydrodynamic requirements, but also structural and sometimes acoustic requirements. From the total ship system level, the propulsor also has to be compatible with the power plant and the ship layout. Furthermore, the effect of propulsor on stability and maneuvering also needs to be considered in the design cycle. It was noted earl ier that there is strong i nteraction effect between propulsor and hull. It is imperative that both propulsor and hull be considered as an integrated part of each other during the design process. This makes the design, not only multi-disciplinary, but also multi- component. Despite major advances made in optimization and computation techniques, human experience and knowledge cannot be overlooked. Optimization tools should be used in the context of assisting designers in making design decisions during the design cycles. Sometimes they may even reveal areas that the designer never considers before. Yet, a proper framework needs to be established to make optimization part of a toolbox that complements designer's knowledge. DESIGN EXAMPLE 1 - DUCTED POD PROPULSOR A ducted pod propulsor was designed by the use of inverse design technique. A grid structure of the computational domain is shown in Figure 1. A grid sensitivity study was performed to ensure the grid size used in this computation is sufficient for the convergence of the solution. It was found that thrust, torque and the maximum difference in wrap angle are all within 0.03°/O by reducing the grid size by half and a quarter in both x and r directions LL respectively. The wrap angle is defined as the angular position of the camber surface. The ducted pod is a post swirl propulsor operating in the uniform stream with axial velocity equal to unity. A post swirl system is one with a rotating rotor forward of the stationary vanes. All geometric dimensions are normalized by the inlet diameter of the duct. All velocities are Figure 1 Grid Structure for the Pod norm al ized by the f ree stream velocity. The pressure is non-dimensionalized by the free stream dynamic head. The code can design the whole propulsor, which includes the duct, the hub and all the blade rows simultaneously. No blockage or thickness effects are modeled in this example. No empirical loss models are incorporated at this time. The effect of blade load distribution was illustrated in this example. The design was constrained by the overall size of the unit and the hub shape. The flow path is very much restricted by the imposed geometric constraints. The result is a highly accelerated flow path that results in a jet velocity ratio of approximately 1.8. The stacking positions for both rotor and stators are at the leading edge of the blades. Only the zero harmonic or the circumferential averaged design calculations were performed to evaluate different blade load distributions. The zero harmonic solution is equivalent to the infinite blade solution where the blade to blade effect is ignored. The fully three dimensional blade design will be performed once the load distribution is selected. A free vortex (constant r Vie distribution along the span) loading distribution was specified initially as a baseline. The net pressure distribution on the blade surface and the pressure distributions on both suction and pressure sides are shown in Figures 2, 3 and 4. It seems that the load near the rotor hub region is too high. The absolute tangential velocity is even greater than the rotational speed of the rotor at the rotor hub.

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This is undesirable not only for the possibility of flow separation, also for the potential of early cavitation on the suction face near the hub. The r Vie distribution was revised so that the hub was unloaded. In the second calculation, a force vortex load distribution with a linear distributed r Via was prescribed. The hub r Vie was set to two thirds of the tip r Vie. The resultant pressure distributions are shown in Figures 5, 6 and 7. 1 25 _ 1 _ In 75 n ~ 0 25 I,1,,,,1,, ,,1,,,,1,,,,1 ,, ,,1,,,,1, ,, ,1 ,,,,1,, ,,1, ,, -1 -0 75 -0 ~ -0 25 0 0 25 0.5 0 75 1 1 25 X CPNON O. 1 S7955 0.110948 0.08S9S01 0.0559124 0.0298947 0.002877 0.0241407 0.051 1584 0.0781751 .105194 0.1S2212 .159229 .185247 0.21S2Ei5 0.2~0282 Figure 2 Net Pressure Distribution with Free Vortex Loading 1 95 0 2 ~ . it, I, ,, ,1,, ,, I,, ,, I,,, ,1,,, ,1,, ,, I,,, ,1,,, ,1 ,, ,, I,,, -1 -0 75 -0 ~ -0 25 0 0 25 0 ~ 0.75 1 1 25 Figure 3 Pressure Distribution with Free Vortex Loading for the Pressure Side 1 96~ 0 25 ~ CPNON 0.505 0.521145 0.475225 0.4S1 304 0.S85S84 0.S41 454 0.29554S 0.251 52S O 2 ~ 0.20570S 0.151782 O. 1 15852 0.0719415 0.02702 1S 0.0 17899 n n~o~n~ ~ I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I -1 -0.75-0.~-0.26 0 0.~S 0.S 0.75 1 1.25 CPNON 0.4SS108 0.S82827 0.SS2545 0.2822ti5 0.2S1 984 0.18170S 0.1S1422 0.0811 4~ o.oso8595 0.01942 14 0.0597024 0.1 1998S .170254 0.220545 0.27082ti Figure 4 Pressure Distribution with Free Vortex Loading for the Suction Side 1 25 _ .. .. >0.7~ 0.s 0 25 .. .... ................ ,,, I,,,, I,,,, I,,,, I,,,, I,,, -1 -0 75 -0 ~ -0 25 0 0 25 0 ~ 0 75 1 1 25 Figure 5 Net Pressure Distribution with Force Vortex Loading n ~ 0.25 I,1,,,,1 ,, ,,1,,,,1,,, ,1 ,, ,,1,,,,1, ,, ,1 ,,,,1,,,,1, ,, -1 -0 75 -0 ~ -0 25 0 0 25 0 ~ 0.75 1 1 25 CPNON 0.5~0Ei5 0.521145 0.475224 0.4S1 S04 0.S85S84 0.S41 45S 0.29554S 0.251 52S 0.205702 0.151782 0. 115852 0.0719415 0.0270212 0.0178991 .0528194 Figure 6 Pressure Distribution with Force Vortex Loading for the Pressure Side I,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, -1 -0 75 -0 ~ -0 25 0 0 25 0 ~ 0 75 1 1 25 Or rid CPNON 0.4SS108 0.S82827 0.SS2545 0.2822ti5 0.2S1 984 0.18170S 0.1S1422 0.0811 41 0.0S08ti .019421 0.059702 0.1 1998S .170254 0.220545 0.27082ti Figure 7 Pressure Distribution with Force Vortex Loading for the Suction Side The effect of hub unloading is clear by comparing the pressure distributions depicted in Figures 2 to 7. The negative pressure peak and the adverse pressure gradient near the rotor root region have been greatly reduced. The effect on powering is very small. The force vortex loading resulted in less than 1 percent reduction in propulsive efficiency as compared that with free vortex loading. The force vortex load distributions for the entire blade is shown in Figure 8. 1.2 _ CPNON 0.1 S7955 0.110948 0.08S9S01 0.0559124 n n 0.0298947 U . O 0.002877 · 0.0241407 n 0.0511 584 0.078 1 751 0.105194 0.1S2212 0.1 59229 0.185247 0.2 1S255 0.2C10282 04 lo X Figure 8 Blade Load Distributions for Rotor and Stator

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The blade geometry was updated iteratively during the velocity computation cycles until convergence. The convergence criterion was set to be the maximum relative change in wrap angle less than 0.05°/0. The convergence history for this computation is shown in Figure 9. It can be seen from Figure 9 that the blade shapes converge very rapidly in the first 4 iterations. 0 1 2 3 4 5 BLADE ITERATION NUN BER 6 7 Figure 9 Blade Shape Convergence History The full three-dimensional computation was performed for different numbers of harmonics to ensure convergence. 16 harmonics were computed for less than 0.5 °/0 relative change in averaged wrap angles. Pictures of the blade shapes for the rotor and the stator are shown in Figures 10 and 1 1. The red is the mean and the blue is the three dimensional designed blade shapes. A maximum change of 7°/0 in wrap angel between the circumferential mean and the three dimensional solution was noted. An, LEADING EDGE LEADING EDGE / ~ TRAILING EDGE Figure 11 Stator Blade Shape The major differences between the circumferential mean and the three dimensional solution seems to occur near the trailing edge of both rotor and stator. Q ~ 1 ~ c3 n -051 -'1 -1 ~ ~ —,, \ TRAILING EDGE —~ nilfT IIDO~ ~11~1 AL 1 _ ~ _, Figure 12 Pressure Distributions for Duct and Hub The pressure distributions for the duct and the hub are shown in Figure 12. The net thrust contributions from the duct and hub can be computed by integrating the pressure distributions. It is interesting to note that the contributions from the hub and the duct lower surface very much cancel each other and the duct upper surface contributes approximately 16% of the rotor thrust. The vanes also contribute 18% of the rotor thrust. The next two design examples show the effective use of mixed flow concept for cavitation improvement if manipulation of loading is not adequate for desired improvement in cavitation. DESIGN EXAMPLE 2 - AXIAL PRESWIRL A preswirl propulsor is defined as a Figure 10 Rotor Blade Shape ducted propulsor with a set of preswirl stators in front of the rotor. The preswirl stators ahead of

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the rotor blades induce a swirl distribution as the onset loading to the rotor blades. This can effectively cancel the swirl produced by the rotor and reduces the rotational energy loss in the slipstream. The penalty paid is the additional drag due to negative thrust that the stators produce. In this and the next example, a Preswirl propulsor is designed for a given axisymmetric body. The stern for this example is a tapered cone and the flow path is straight conical. Despite the fact that the flow is not strictly axial, this case is called axial preswirl. The incoming velocity at the inflow plane is not uniform because of the boundary layer developed on the surface of the body. The boundary layer thickness can be of the order of the duct inlet diameter because of rapid pressure recovery near the stern region. A notional body with a tapered stern is def i ned for this design example. The length scale for this and the next design example is the radius of the body. The velocity scale is the vehicle speed. Pressure is normalized by the free stream dynamic head. All design calculations converged according to the criterion mentioned n in the last example. The grid structure for this design computation is shown in Figure 1 3. Of 0 4 0 3 Figure 13 Grid Structure for the Axial Preswirl The inflow meridional velocity distribution is shown in Figures 14. There is no upstream tangential velocity component at the inflow plane. The loading distributions for both the rotor and stator are shown in Figure 15. Notice that the blades are approximately 70°/0 more loaded at the tip as compared with that at the hub. The resultant pressure distributions on suction and pressure sides and the net pressure distribution are shown in Figures 16, 17 and 18. O .g: n is O BE no 1 _ _1-: 5 .~ l l l l l l l l l l 0.O 0.7 on ~ = l l l l l l l l l l l l l l l l l l l l OH O9 1 1 1 Figure 14 Inflow Meridional Velocity Distribution a ~ n r; n ~ Figure 15 Loading Distributions for the rotor and stator CPNON 0.173783 0.142552 0.11 1S2 0.080088B 0.0~88574 0.01 7Ei259 - 0.01 3ti05E - 0.0~48371 -0.076OE86 -0.1073 - 0.138532 o. 1ti9753 - 0.200995 -0.232225 - 0.2ti3458 Figure 16 Net Pressure Distribution for Axial Preswirl 1 Jo. 04 0 3 0 2 CPNON 0.220904 O. 18525e 0.15 1E08 0.115951 0.0823 13 0.047d553 0.0130 177 - 0.02 1E3 - 0.05fi2777 - 0.0909254 - 0.125573 - O. 1b0221 - 0. 19~8E8 - 0.2295 1E n CAM PA Figure 17 Pressure Side Pressure Distribution for Axial Preswirl

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Ott no 0 3 0.2 _ CPNON 0.~57~81 0.~7 - 0.~172 - 0.10~ -0.13~1S - 0.1750~ -0.21Z31g - 0.24Eti7 - 0.~2 - 0.~1371 - 0.~7721 0.~72 - 0.~04= 0.~5773 - 0.~31 = Figure 18 Suction Side Pressure Distribution for Axial Preswirl The pressure distributions for the duct and the body are shown in Figure 19. Lowest pressure occurred on the suction face of the rotor blade near the tip region. This design constitutes the baseline design and improvements are sought for cavitation performance. Further improvements can be made to the axial design by further refinement in load distributions and relaxing the design requirements. The intent here is not to optimize the present design, but to demonstrate the idea of mixed flow in propulsor design for cavitation performance improvement under the same design requirements. Figure 1 9 shows the pressure distributions on the duct upper and lower surfaces and on the stern surface. The duct slightly accelerates the flow and produces a net thrust equivalent to approximately 50°/O of the rotor thrust. The stators produce a negative thrust approximately equal to 10% of the rotor thrust and part of the stern i ncl uded i n the com putation produces a drag of approximately 18% of the rotor thrust. 0.~5 ~ O.5 _w . UPPER Pliant _1 L33WER. DUCT / '__~ EO [of Figure 19 Pressure Distributions for the Duct and the Body for the Axial Preswirl Pictures of the rotor and stator blades are shown in Figures 20 and 21. The red and blue layouts represent the circumferential mean and the full three dimensional design solutions. The three dimensional correction to the mean solution tends to increase the pitch at the tip and to reduce the pitch near the hub for the rotor blade. The three dimensional solution tends to reduce the camber and increase the pitch along the entire span. Figure 20 Pictorial View of Rotor Blade for the Axial Preswirl TIP HUB LEAD1~5 EDGE Figure 21 Pictorial View of Stator Blade for the Axial Preswirl The next example is to explore the concept of mixed flow for improving cavitation performance and compare the design results with the axial preswirl. DESIGN EXAMPLE 3 - MIXED FLOW PRESWIRL The notion of mixed flow is not new. Mixed flow turbomachinery has been designed and used in various applications for many years. Turbomachines can be categorized into three

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major configurations and they are the axial flow, mixed flow and radial flow machines. The selection of different configurations is mainly dictated by the operation requirements. For example, an axial machine is usually characterized by high mass flow rate and low head. On the contrary, a radial flow machine is applicable for high head and low mass flow rate application. The mixed flow configuration contains features from both axial and radial and it occupies the middle of this design spectrum. Most of the marine propulsors can be characterized as axial flow machine. Use of the mixed flow unit provides the flexibility in the design space to address the load limits of axial flow machine. The main idea can be illustrated from the Euler's turbomachinery equation, which can be written in the differential form as follow: OH = m.~( r Vie (27) where co is the rotational speed. If one assumes that the total head across the blades for both axial and mixed flow units are almost the same, then one can write Cl) / cl)m = [jig r m V`3 my / ~` r a —V a' (28) The superscripts a and m represents axial and mixed flow. Consider the change along a differential distance As on the stream surface, (28) becomes a / alum ~ r m ([j Via m / [js)+ V`3 tar lbs))l ~ r (6 Vie I bs)+ Vie tar lbs)) (29) The stern shape has been modified to accommodate the mixed flow design. As it was mentioned, the flow path design is an important part of the entire design process. It requires design iterations between flow path design, and the blade design. In this case, the flow path design is mainly the design of the stern and the duct. This example mainly demonstrates the mixed flow concept and no attempt is made to "optimize" the entire stern/propulsor design. The com putational grid for the design com putation is shown in Figure 22. to 1 2 Figure 22 Grid Structure for The Mixed Flow Preswirl The mass flow rate and the rotational speed for the mixed flow design is same as that for the axial design. The load distributions for the stator and the rotor are shown in Figure 23. The cavitation inception depth is improved by 50°/O relative to that for the axial preswirl. The effect of mixed flow enables load reduction relative to the axial preswirl and hence an improvement in cavitation performance. O. For the moment, the rotational speed ratio is assumed to be unity. For an axial configuration, fir a /6s is zero or in the previous design ° example, it is negative. The mixed flow configuration has a positive fir m /6s and it can be concluded by inspection of (29) that loading for the mixed flow is less as compared with that for the axial. (29) enables one to study the effect of differences in rotational speeds between the axial and mixed flow on the relative changes in loadings and the geometry from an axial configuration to a mixed flow configuration. A notional mixed flow propulsor design is presented here to illustrate the use the present design code for such propulsor design and to show the potential gains in performance as compared with that for an axial unit. The body configuration and the inflow conditions are the same as the previous axial preswirl example. 03 . 03 04 05 OG 0~- -o.oo~o~ -0.0180~ -0.0271 10 -0.0381 -0.0451 -0.05~1 -0.06 -0.07 -0 0813 -0.0003 -0.00 -0.10 -0.~ -0 12~17 - O. 13~ Figure 23 Loading Distributions for Mixed Flow Propulsor Stator and Rotor

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The computed pressure distributions on the pressure and suction surfaces of the blades and the net pressure distributions are shown in Figures 24, 25 and 26 07 0 2 O G 0.5 >04 03 ....... . . . . CPNON 1.~1 2 1.~01 1 1.31411 1.1401 0.~20~ 0.016005 0.650001 0.~4087 0.31 80~ 0.152079 - 0.01~245 -0.17~28 -0.3~32 - 0.5110 -0.07704 ~ I , , , 1 1 1 1 ' ' I o 0.5 1 Figure 24 Net Pressure Distributions for Mixed Flow Preswirl 0 7 O G 0.S 04 I 0.6 CPNON 0.71 go 15 0.005377 0.~ 154 0.377002 0.254154 O. 150427 0.03~ 1 0.0770~5 0. 1007~ 0.304524 0.418252 0.53 10~ 0.545737 0.750475 0.8732 12 1 Figure 25 Pressure Side Pressure Distribution for Mixed Flow Preswirl 07 O G 0.5 03 CPHON o.~so~ 0.~ 19 o. 0.11 - 0.00 13 - 0.12~02 -0.~19 0.~ -0.~54 - 0.00~71 -0.~30~ 0.~05 -0.~03 - 1.091 - 1.21~5 1 1 1 to 0.5 rat 1 Figure 26 Suction Side Pressure Distribution for Mixed Flow Preswirl The pressure distributions for the duct and the stern are shown in Figure 27. 1 or -or. UPPER BIDET it ~ \, 81~ 1 X Figure 27 Pressure Distributions for the Duct and Stern The duct and the stern axial forces as a percentage of rotor thrust for the mixed flow Preswirl is different from that for the axial preswirl. The net force acting on the duct is almost zero. The part of the stern included in the computation produces a positive thrust of approximately 25% of the rotor thrust and the stators produces a negative thrust of approximately 25% of the rotor thrust. Pictures of the blade shapes are shown in Figures 28 and 29. The red and blue layouts stand for the circumferential mean and the full three dimensional design solutions. TRAILING ED5E TIP Figure 28 Pictorial View of Mixed Flow Preswirl Rotor Blade

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TRAILINGi EDGE LEADING EDGE Figure 29 Pictorial View of Mixed Flow Preswirl Stator Blade The circumferential mean and the three dimensional solutions are surprisely close. There are some minor differences in wrap angles near the tip and hub region. The two solutions agree with each other on most parts of the blade surfaces. Computation was also performed for a rotational speed 30°/0 less than the basel i net An i m provem ent of 1 2% i n cavitation inception depth relative to the axial preswirl was obtained. Mixed flow concept as applied to propulsor offers a way of improving cavitation performance. There are other issues that may require further study before mixed flow concept can be fully developed. Three- dimensional effects are more prominent in mixed flow design as compared with that for axial flow design. Flow passage geometry becomes more important in mixed flow design and the blade load prescriptions may require new set of guidelines as compared with that for axial design. CONCLUSIONS A new approach to the three dimensional blade designs for marine propulsors has been presented. Traditionally, the propulsor design relies on the use of experimental data and experience of a designer to compliment the use of analytical tools. The present approach is of no exception. Experience and test data continue to play an important role. With the advances in computational fluid dynamics, Reynolds Averaged Navier-Stokes solver (RANS) starts to play an important role in the design cycle. Gradually, it may even replace some of the experiments for design validations. Presently, RANS still has its own limitations in terms of turnaround time, gridding issues and turbulence modeling. It is extremely important that a designer understand the limitations of the tools in terms of physical models and the numerical accuracy. In general, design codes are much faster running as compared to RANS codes and they are easier to couple with algorithms for design optimizations. Therefore it is highly desirable to have a design code based on a physical model that can offer three- dimensional modeling and less assumptions. In the case of propulsor design, the ability to model free stream shear and its interactions with the blading is important, the effect of multiple blade rows on each other and their interactions with nearby boundaries such as duct and body are equally important. The use of Clebsch potentials in modeling bound vorticity of blades and the free stream vorticity proves to be an effective way of approaching the propulsor design problem. It addresses the consistency of a single formulation for the free stream shear and multi-stage blade-rows interactions problem. The code can further be enhanced to capture additional flow physics such as distortion of Bernoulli surfaces and tip gap flow. It also offers relatively quick turnaround time so it can be used for design optimization problems. Three design examples are given in this paper. The pod propulsor design is for a heavily loaded blade design. The effect of different loading distributions on blade design was demonstrated in the pod example. A notional mixed flow preswirl propulsor is designed to demonstrate the use of Clebsch method. Comparisons were made to a baseline axial preswirl design. Significant improvement in cavitation performance can be obtained. The mixed flow concept offers opportunity for performance gains but it also poses a more difficult design problem. The tortuous flow path as compared with that for an axial unit offers great design challenges to a designer. The stern/propulsor interactions can be more complex. The effect of secondary flow on blade design is more important. The duct lower surface boundary layer development is quite different as compared with that for an axial flow. Its interaction with the rotor tip gap and effect of flow passage geometry on the tip gap physics is still unclear for mixed flow propulsor design. Consideration of propulsor design can no longer be considered as a separate entity in the design of any vessel. The propulsor has to be part of a total system in ship design where commonality in both design and performance parameters with other subsystems must be identified. With more stringent design requirements for the future ship propulsors, it is

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imperative to use optimization at both system and detailed design levels Acknowledgement: The work described in this paper was performed by the Propulsion and Fuild Systems Department of the Hydrpmechanics Directorate, Carderock Division, Naval Surface Warfare Center The work was sponsored by the Oh ce of Naval Research, Mechanics & Energy Conversion S&T Division (OUR 333)], under the Advanced Propulsons Task of the FY00 Submanne HM&E Technology Program (PE0602121N) Dr Peter Majumdar initiated the project Dr. Edwin Rood has provided the support for the both inverse design technique development and the mixed flow concept study The authors would like to thank both Dr. Majumdar and Dr. Rood for their interests and support during the course of this investigabon REFERENCES: 1 Lerbs, H W " Moderately Loaded propellers with a Finite Number of Hlades and an Arbitrary Distribution of Circulation ", Trans SNAME, Vol 60, pp 73 123, 1952 2 Hrockett, T E " Lifting Surface Hydrodynamics for Design of Rotating Hlades ", Proceedings of the SNAME Frweller 81 Symposium, pp 357 378, Virginia Heach, VA, 1981 3 Greeley D S and Kerwin J E " Nun al Method for Propeller Design and Analysis in Steady Flow ", Trans SNAME, Vol 90, pp415 453, 1982 4 McMahon,J F,etal "VMPWaterjetTest Results ", Naval Surface Warfare Center Carderock Division Hwlnxllecllamcs Directorate Research and Development Report, NSWCCD 50 TR 1999/015, April 1999 5 Morgan, W H " Theory of Annular Airfoil and Ducted Propeller 4'h Symposium on Naval HvdrodVnamics, pp 151 197, Washington, D C 1962 6 Dai, C M, Gonski, J J and Haussling H J " Computation of an integrated Ducted Propulor/Stem Fe fqmlam e in Axisymmetric Flow ", Fmceed~n 15 of the SNAME Propeller,Shafbnq '91 Symposium, pp 14 1 14 12, Virginia Heach, VA, 1991 7 Kerwn J E, Keenan D P. Hladk, S D and Diggs, J G " A or upled Viscous/Potential Flow Design Method for Wake Adapted, Multi Stage, Ducted Propulsors Using Generalized Geometry ", Trans SNAME, Vd 102, pp2 1 2 28,1994 8 Renick D H " An Analysis Procedure for Advanced Propulsor Design " Master of S ci ence Thesi s M assacll usetts I nsti tute of Technolonv, May 1999 9 McHnde, M W " The Design and Analysis of Turbomachinery in an incompressible, Steady Flow Using the Streamline Curvature Method " Technical Memorandum TM 79 Fe 1nsvl. area State University, February, 1979 10 Tan, C S. Hawthorne, .'! R. McCune, J E and Wang, C " Theory of Blade Design for Large Deflechons",Trans ASMEJ of Engineering for Gas Tur ines and Power Vol 106, pp 354 365, 1984 11 Zangeneh, M, Goto, M, and Takemura, T " Suppression of Secondary Flows in a Mixed Flow Pump impeller by Application of 3D Invense Design Method Part1: Design and Numencal Validation " Trans ASME J of Turbomachinery, Vd 118, pp536 543, 1996 12 Zangeneh,M and R adds M E "AThree Dimensional Method for the inverse Design of Manne Ducted Propeller Hiding ", Proceedings of the SNAME ProPell errs oaf b no '94 Svmoosium, 1)1) 7 1 7 11, Virginia Heach, VA, 1994 13 Yiu, K F C and Zangeneh, M " On the Simultaneous Design of Blade and Duct Geometry of Marine Ducted Propulsons", Joumal of Ship Research, Vol 42, Number 4, 1)1) 274 296, 1998 14 Lighthill M J " An introduction to Fourier Analysis and Generalised Functions" CamDndqe Universitv Press, Cambridge, 1967

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15 Lighthill, M J " Drift" J Fluid Mech Vol 1' pp 3153 1956

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J. E leer .. u. Msssachusetss institute of Tech ol on: USA The mthors have provided m extremely mterestmg Ed valustlepaper onthe topic of propulsorhyd odynsmics While the Clebsch t:3rmu 1~n on has been applied to s lim ited extent to She li eld of turbomachmery since the 1 950's, it represents s new Ed u familiar approach to m my of us in the field of me me propulsor design Regardless of She specific hyd odynsmic fommulstion which is used, I believe thst it is essential to provide designers with computatiom~l tools thst will enable them to evaluate propulsor slterrurtives as rapidly as possible The problem of developing s duly optimum design for s single, open propeller is hard enough, but one now has to deal with mm mill, multiple blade-row, ducted propulsors of the types illu trsted in the paper in my opmion, the focus of She mfhor's research is therefore w 11 directed The mthors are aware of parallel research thst I have been involved in, as indicated by Heir references [7] Ed [5] Our objective has been to develop s fast Ed versatile design Wry sis method by combining s lifting-su face representation of the blades with either maxisymmetric RANS or Euler solver The mfhors characteri e this approach as successful " in the situation which invol Uris sim /e th roughJL w geometry, o r The om et shear k weak " That comment is certainly valid in She se of earlier Ifftmg-surface codes thst were lim ited to cylind ical flow geomeh y, Ed for which no provision was made for the ma en on of the propulsor with s s oni 91 i flow How ver, neither of these lim itations mph to the methods cited in References [7] Ed [5] Could the mfhors comment on thi ? While the Clebsch decomposition results in s very different set of equations to be solved, I am curious as to whether or not this approach is actually different fi om our coupled Lifting- Su face/Euler scheme [5] m terms of underlying flow physics In either case, the b la de forces are introduced mto He th oughflow solver by morns of the ... u I velocity, as indicstedinthe mfhon E mation (5) in rh mfhor'scsse,the fact that the blade forces are concentrated at discrete mgular locations is h mdled by s Fourier represem3n on in the mgular du ection, while in our method it is h mdled explicitly in the Iffting-surface computation While the latter approach adds comp lexity to the process, He local velocities on the blades are computed du ectly I note thst the mthor's repo t Nat 16 harmonics m the Fourier decomposition of She blade flow is sufficient for convergence for the cases presented How ver, These w re all for ducted propulsors with zero tip gap, where blade-toblade variations might be expected to be small Have She hors exam med the convergence of Heir medhod for m open prop her, where the effect of blade mmmber is greater? I also could not find the blade mmmber repo ted for the mthor's examples it would be useful if this i tannin on could be provided One possibly fundamental difference 1 en en the methods is thst we make She as lampoon at the outset thst the vo ti 91 interactionbetw endhepropulsor Ed maxisymmehici flow remains axisymmetric, while the mfhor's method c m treat the fully f ee-dimensiom~l inrerscrise probl m f ough s Fourier representation m She mgular coordinate I have l en concerned about whether this sssumption is justified le. Ed .. 95 ah rel ore very Interested in the findings of Kiowas Ed Choi, presented at fi is same co ference They developed s special unsteady, 3-D Euler solver, which .. 95 coupled with s propeller lifting-su face code While She latter code has She lim itstion of con t mt reams flow geomet y, it is suitable for testing the difference between She effective wake predicted by the steady version of then Euler solver Ed She time-a verage of the results obtained with Heir unsteady solver Such s comparison is show in Section 5 5 of Heir paper, with the conclusion thst She differences between the two memo ds are extremely mall The mfhors have presented results for m exh emely Interesting variety of propulsor t pes I wouldbe very interested in making comparative calculations, Ed believe thst others m ight have She same interest Would the mthors consider posting the geomeh ies, cu culstion dish ibutions Ed pressure dish if urions on the web to enat l qu mtihtive comparisons? AUTHOR'S REPLY We w mt to fib mk Frofessor Kerwin Ed Dr S mchezCajs few their cements We would like to start by mew ring Frofessor Kerwin's questions Fropulsor design is indeed 9 complex task that involves m my performance rent m em em s Ed constraints Different propulsor types Ed their inrerscrions with bull fu ther complicate the design problem We totally a? e wifih Frofessor Ke win's commentthat designfoods need to be fast enough so the designers c m evaluate different propulssr types Ed explore design space in m efficient meaner The computational model based on the Clebsch Fommubtion is extremely fast bee mse of its mmmerical 1 oilman on of decomposing 9 th ee-dimffnsionsl problem into 9 series of two-dimensionsl calculations Use of potential flow models in propulsor design requires the k owledge of effective wake Ed th ust deductions The use of either sxisymmetric RA!dS or Eid r Salvers wifih 9 Lifting Su—-. e Code that Frofessor Kerwin Ed his colleagues have developed represents 9 hybrid approach in solving the give wake / thrust deduction problem The propulsor is modeled as m sch stor disk in the sxisymmetric part of the computation A iterative process is required to relate the effective i flow to the design cu cu he on The procedure has been demonstrated to be very effective to mod hng flow passage that free stream vorticity is restively week Ed is mainly com cted by the background potential flow in the situation where thef ow passage may have important effect of redish ibuting The onset

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vorticity such that She vorticity may not be small in ce thin region of the flow passage he on -l l shear Assumption ma. not be valid mdbkding designhas to take into account She distortion of the free stream vo ticity due to blade deflection The Clebsch fommubtion provides s theoretical framework that is not rein limed to the w ok shear as mmption In principle, the Clebsch formulation represents s design theory based on ire -isc id rotation theory model it c m be degenerated to s special case that is equivalent to She Euder/Liftmg Surface Model by only accounting for the shear in the zero harmonic solution We have not pe formed s simulation for m open propeller md are pkmomg to perform such simulation in the future The convergence properties for the openpropeller wil l definitely be e- chatted In regard to Dr 5 mchezCsjs's comment on She large hub design The Clebsch formulation does not make use of the image m odel that potential flow m od is ha ve to use The use of mgukr momentum as design variable does not impose my constraints on She large hub boundary The challenge for the large hub design is merely the question of prescribing good losdmg dish ibution for such design application

Representative terms from entire chapter:

propulsor design