. "3 Technologies in Exploration, Mining, and Processing." Evolutionary and Revolutionary Technologies for Mining. Washington, DC: The National Academies Press, 2002.
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Evolutionary and Revolutionary Technologies for Mining
TABLE 3-4 Opportunities for Research and Development in Mineral Processing
COMMINUTION
Metal and Coal Mining
• effects of various blasting and ore-handling schemes on comminution efficiency and productivity
• more energy-efficient comminution methods
• more energy-efficient production of ultra-fine particles
• improved components leading toward overall optimization of mining systems
• development of fast, accurate, mineral-liberation analysis with feedback to comminution
• minimization of fine particles in coal production
• development of more efficient recovery and reconfiguration of coal fines
• improved wear resistance in materials used in crushing and grinding
Industrial Minerals
• improved methods for selective grinding and efficient sizing
• improved quality control for consistently sized products
• measurement and control of product size
• measurement of properties of dry fine particles
PHYSICAL SEPARATION
Gravity Separation
• efficient gravity separation for fine particles and ultra-fine minerals
• improvements in multiforce separation technology
• more efficient heavy media
• integration of approaches in multiprocess (gravity and flotation) systems for total plant optimization
• lower cost and increased dependability of process instrumentation and control mechanisms for process parameters
Magnetic/Electrostatic Separation (Wet and Dry)
• efficient, economical, high-intensity magnetic separation technology
• expansion of efficient, economical electrical separation technology
• broader use of efficient, economical nonconductive (eddy-current) type separation technology
• improved on-stream mineral analysis and particle-size distribution
Ore-Sorting Separation
• discovery of specific reagents or instrumentation for surface identification of individual minerals
• ore-sorting systems for minerals with particle sizes under 2.5 mm
• methods of rapid, continuous mineral identification
Flotation
• improved flotation systems for fine and ultra-fine mineral systems
• improved, economical flotation reagents
• improved understanding of column-cell process dynamics and cell design
• perfected on-stream analysis of mineral species, chemical composition, and particle-size distribution
• optimized flotation operations
Selective Flocculation
• selective flocculation processes
HYDROMETALLURGY AND CHEMICAL PROCESSING
• nontoxic, efficient lixiviants for metals extraction
• control and management of environmental hazards and stabilization of solid wastes and aqueous effluents
• new corrosion/abrasion-resistant materials for chemical-processing reactors
• robust, effective on-stream sensors
• models and simulations of processing to predict and optimize processing
• fundamentals of high-pressure and high-temperature reactions
• selective, stable ion-exchange resins and polymers for metals separation
• membrane technologies
Biotechnology
• fundamental advances in understanding of micro-organism/mineral interactions, genetics related to monitoring microbial activity in processing and strain development, and nonacidic microbial leaching systems
• basic research on the genetics of micro-organisms used in mineral processing to develop enumeration and identification techniques and improve microbial strains
• identification of nonacidic microbial mineral-processing technologies with scale-up of the most technically and economically promising processes
• bioprocessing methods for selective metal recovery and concentration