| Copyright © 2009. National Academy of Sciences. All rights reserved. Terms of Use and Privacy Statement |
Below are the first 10 and last 10 pages of uncorrected machine-read text (when available) of this chapter, followed by the top 30 algorithmically extracted key phrases from the chapter as a whole.
Intended to provide our own search engines and external engines with highly rich, chapter-representative searchable text on the opening pages of each chapter.
Because it is UNCORRECTED material, please consider the following text as a useful but insufficient proxy for the authoritative book pages.
Do not use for reproduction, copying, pasting, or reading; exclusively for search engines.
OCR for page 1
~ Executive Summary
The Shuttle Criticality Review and Hazard Analysis
Audit Committee (SCRHAAC) was formed by the
National Research Council (NRC), at the request
of the National Aeronautics and Space Adminis-
tration (NASA), in response to a recommendation
of the Presidential Commission on the Space Shuttle
Challenger Accident (also known as the Rogers
Commission). That Commission had recommended
that NASA review and evaluate certain aspects of
its process for ensuring the safety of the National
Space Transportation System (NSTS), ant] that an
NRC pane! be appointed to audit the NASA review
effort and verify its adequacy.
The Committee monitored the overall NASA
review and evaluation effort while performing
detailed on-site reviews of its implementation for
selected elements and subsystems (e.g., the Space
Shuttle Main Engine, Solid Rocket Booster, Aux-
iliary Power Unit). As areas of particular concern
emerged, such as software issues, the adequacy of
Orbiter structural margins, integrated Space Trans-
portation System (STS) analysis in support of risk
assessment, and Orbiter steering on landing, the
Committee pursued those concerns in greater detail.
Various operational issues affecting Shuttle safety
(e.g., the application of Launch Commit Criteria
and the "cannibalization" of spare parts) were also
examined. Each of these audits was conducted
through a series of meetings with NASA and
contractor personnel on-site at the contractor fa-
cilities and NASA centers, and by reviewing avail-
able documentation. In addition, two NASA liaison
persons provided direct input on questions raised
~ There are four major flight "elements" in the Space Shuttle (Orbiter,
Space Shuttle Main Engines, Solid Rocket Boosters, and External
Tank), each of which is composed of several subsystems.
1
by the Committee on an ongoing basis and provided
substantial reports on certain points of concern.
The Committee appreciates that NASA has ac-
complished the design, development, verification,
and certification of the STS utilizing a management
approach and procedures that have been, in large
part, most successful. The Committee also recog-
nizes that the risk assessment and management
recommendations made in this report will only be
useful if they are introduced in rational, practical
stages. The Committee believes, however, that the
safety of continuing operations of the STS can be
improved by creating an integrated risk assessment
and management program which builds on the
largely qualitative methods used previously. The
totality of the recommendations, once such a system
is implemented, should be extremely valuable in
the accomplishment of the NSTS Program in the
future, and should serve as a prototype for similar
programs in NASA as well.
During the course of its work, the Committee
produced two interim progress reports to the Ad-
ministrator of NASA in which more than a dozen
recommendations and suggestions were made. Some
of the concerns expressed in the interim reports
have been resolved since the reports were presented;
others remain at issue. All of the concerns identified
in those reports are reflected in the Findings and
Recommendations summarized in Section I.3.
Id. NASA'S SAFETY POLICY AND PROCESS
NASA policy regarding safety is established by
the Administrator; its essence (as stated in NASA
Policy Directive ~ 701. ~ ~ is to:
"a. Avoid loss of life, injury of personnel, damage and
property loss.
OCR for page 2
c.
" . Instill a safety awareness in all NASA employees and
contractors.
. Assure that an organized and systematic approach is
utilized to identify safety hazards and that safety is
fully considered from conception to completion of all
. . .
agency activities.
"d. Review and evaluate plans, systems, and activities
related to establishing and meeting safety requirements
both by contractors and by NASA installations to
ensure that desired ob jectives are effectively achieved."
Every manager thoughout the organization is re-
sponsible for systematically identifying risks, haz-
arcis, or unsafe situations or practices, and for
taking steps to assure adequate safety in the activ-
ities and products under his supervision. Out of
this broad policy framework are clerivec] the more
specific safety requirements that are implemented
in successively greater detail clown through HeacI-
quarters, program, and project organizations at the
NASA centers ant] contractors. The Committee
finds that the basic documents setting forth these
policies are complete and do establish a firm
foundation for the NASA-wicle safety program.
Central to NASA's analyses to ensure reliability
of the Shuttle system is the Failure Modes and
Effects Analysis (FMEA). FMEAs are performed
on all STS flight hardware as well as Ground
Support Equipment (GSE) which interfaces with
flight hardware at the launch sites to identify
hardware items that are critical to the performance
ant] safety of the vehicle ant! the mission, and to
identify items that do not meet design requirements.
Each possible failure mode is i`dentifiec] and then
analyzed to determine the resulting performance
of the system and to ascertain the worst-case effect
that couic] result from a failure in that mode. All
the icientifiec! "critical items" are then categorizes]
according to the worst-case effect of the failure on
the crew, the vehicle, ant! the mission. If the worst-
case effect is loss of life or vehicle, the item is
categorizes! as Criticality ~ (IR if there are redun-
ciant units, ant] IS if it wouIc! result from the failure
of a piece of ground support equipment). In the
same manner, Criticality 2 ant! 2R are cases where
loss of mission could result.
The result of this classification is a "Critical
Items List" (CTL) which includes for each item the
rationale for its retention on the STS, thus requiring
a waiver of the NASA policy against flying with
such items present. The retention rationale is the
primary input to NASA waiver decisions to fly the
Shuttle, exposing the STS and its crew to the risk
implicit in the use of the analyzed critical item.
The retention rationale is used to justify accepting
the design "as is," in the Committee's view; its
audits of the NASA review process cliscovered little
emphasis on creative ways to eliminate potential
failure mocles.
The hazarc! analysis is another analytical too}
used to identify anti, if possible, resolve hazardous
conditions that couicl develop while operating ant!
maintaining STS hardware and software. Hazard
analyses consider not only the failures identifier! in
the FMEA process, but also other potential threats
poser! by the environment, crew-machine inter-
faces, and mission activities. {clentifiec! hazards and
their causes are analyzed to Sac! ways to eliminate
or control the hazard. A hazard is said to be
"eliminated" when its source has been removed.
A "controller! hazard" is one that has effectively
been controlled by a design change, acIdition of
safety or warning crevices, procedural changes, or
operational constraints. Any hazard that cannot
feasibly be eliminated or controlled is termed an
"acceptecl risk."
There are many other analysis and assessment
tools used by NASA. This complex mosaic of
analysis techniques is intended to provide an all-
encompassing approach to ensuring the design
reliability and safety of the STS. Some of the
techniques, such as the hazard analyses, tenet to be
"top-down" approaches that examine certain cross-
systems causes and effects. Others, such as FMEA/
CTE, are narrower "bottom-up" analyses that pur-
sue a specific event to its conclusion but only
with respect to the subsystem involved.
In March 1986, soon after the Challenger acci-
clent, direction was issued within NASA to reeval-
uate the FMEAs on all critical items on the STS,
"... to affirm the completeness and accuracy of
the FMEA/CIL for the current National STS de-
sign." Following reevaluation of the FMEA, each
Criticality ~ and IR item, along with any new
items, or items for which the reevaluation had lee!
to a change in classification, was to be resubmitted
for review and approval of the waiver permitting
the item to be flown aboard the STS. Those items
not revali(lated by the review were required to be
re(lesignecI, certifiecl, and quatifiecl for flight. In
acIdition to the FMEA/CIL reevaluation, the direc-
tives stipulated that the hazard analyses and a set
of special Element Interface Functional Analyses
(ElFAs) were also to be reviewed for completeness
and accuracy.
2
OCR for page 3
Since the Challenger mission 51-L acciclent, a
substantial number of engineering changes have
been undertaken to improve Shuttle safety prior to
resumption of flight. The redesign activity has, for
the most part, precedes! the FMEA/CIL and hazard
analysis reevaluations. However, as the reevalua-
tions proceeded, they disclosed a number of adcti-
tional items which are being addressee] before the
next flight.
1.2 THE COMMITTEE'S VIEW
As the Challenger accident made very evident,
space flight is not routine. Its risks must be accepted
by those who are asked to participate in each flight
as well as by those who are responsible to the
nation for achieving our goals in space. The Com-
mittee believes that the basis for NASA's acceptance
of those risks should, as far as possible, stem from
rationally derived criteria. This acceptance also
should depend very heavily on the quality of the
methodology ant] the degree of objectivity by which
the risks are determinecI, as well as the rigor by
which the risks are controller! (i.e., managed).
Very early in the work of the Committee, it
became clear that NASA's processes for analyzing
failure mocles, effects, ant} hazards couic] only be
understood ant] evaluated intelligently when viewed
as elements of an overall program of risk assessment
and risk management. In the Committee's view,
any such program should include the following
basic elements:
Risk assessment:
A comprehensive method for identifying po-
tential failure mocles ant] hazards associates! with
the system.
A specific, quantitative methodology for iden-
tifying and assessing (or estimating) the safety risks
of the system.
Risk management:
A management process by which the safety
risks can be brought to levels or values that are
acceptable to the final approval authority. Risk
management includes establishment of acceptable
risk levels; the institution of changes in system
design or operational methods to achieve such risk
levels; system valiciation ant] certification; and
system quality assurance. The basic organizational
elements are in place within NASA for assessing
anc! managing risk; however, there is a need for a
change in the scope of functions ant! the way that
they are carried out.
The Committee believes that the management of
the risks of the STS must be the responsibility of
line management (i.e., the NSTS Program Manager,
the Associate Administrator for Space Flight anti,
ultimately, the Administrator of NASA). Only this
program management, not the safety organizations,
can make judicious use of the means available to
achieve operational goals while controlling the
safety risks at acceptable levels throughout the
evolution of the program. The safety organizations
at NASA centers and Headquarters are staff or-
ganizations as such, they can and shouIcl be
responsible for providing assessments of the sys-
tem's risks. They should also be responsible for
assuring that the activities associated with con-
trolling the risks to the specified levels have been
carried out and documentecI. Safety organizations
cannot, however, assure safe operation.
Certain shortcomings in process and methodol-
ogy exist which are cliscussecT in Section 5 anal
summarized in Section I.3 below. In particular,
there is a fundamental problem in the nature of
anc! the methods used to develop the overall as-
sessments on which NASA line management bases
its decisions about how to reduce ant] control risk
in the STS.
Risks in STS operations now are assesses! based
on subjective judgments and accepted on the basis
of qualitative rationales, although many quantita-
tive engineering analyses ant! test data relevant to
risk assessment are available and often are used in
arriving at what are finally qualitative, subjective
jucigements. With such a non-specific (i.e., non-
vatue based) risk acceptance process there is little
basis for making objective comparisons of the
several major risk categories associated with the
STS, nor for carrying out risk evaluations by
independent agencies. Neither can one systemati-
cally track the efforts to reduce the risk or impact
of the various possible failures. Without more
objective, quantifiable measures of relative risk it
is not clear how NASA can expect to implement a
truly effective risk management program. However,
the Committee does not wish to suggest that NASA
subordinate sound technical jucigement to numer-
ical analysis. Such an approach wouIcl be, in our
opinion, unrewarding and counterproductive.
OCR for page 4
1.3 FINDINGS AND RECOMMENDATIONS
Following are the major findings of the Com-
mittee and the specific recommendations associated
with them. The summary finclings and recommen-
dations are extractec! from Section 5 of the report,
which includes a discussion of each one. The
subsection numbering here parallels that in Section
5. For example, Subsection I.3.l corresponds to
Subsection 5.1, 1.3.2 corresponds to 5.2, and
I.3.9.l corresponds to 5.9.~. In addition, the rec-
ommenciations are numbered sequentially and iclen-
tically in both sections. It should be noted that the
recommendations are not listed in any priority
order.
1.3.1 Critical Items List Retention Rationale Review
and Waiver Process
The Committee views the NASA critical items
list (CIL) waiver decision making process as being
subjective, with little in the way of formal and
consistent criteria for approval or rejection of
waivers. Waiver decisions appear to be driven
almost exclusively by the clesign-based FMEA/CIL
retention rationale, rather than being based on an
integrated assessment of all inputs to risk manage-
ment. The retention rationales appear biased to-
ward proving that the design is "safe," sometimes
ignoring significant evidence to the contrary (see
Section 5. ~ ).
Although the Safety, Reliability, and Quality
Assurance (SR&QA)2 organizations of NASA col-
lect, verify, ant] transmit all data related to FMEA/
CIL and hazard] analysis results, the Committee
has not fount] an inclependent, cletailed analysis or
assessment of the CTE retention rationale which
considers all inputs to the risk assessment process.
Recommenciations (1~:
The Committee recommends that NASA estab-
lish an integrated review process which provides a
comprehensive risk assessment ant! an independent
evaluation of the rationale justifying the retention
of Criticality ~ and I R items. This integrates] review
should] include detailed consideration of the results
of hazard analyses and all other inputs to the risk
6
~ As of September 1987, the NASA Headquarters organization is
called Safety, Reliability, Maintainability, and Quality Assurance
(SRM&QA), while the similar organizations at the NASA centers are
still named SR&QA. In this report, SR&QA also is used to refer
generically to this function.
assessment process, in addition to the FMEA/CIL
retention rationale. Further, the review process
shouic! assure that the waivers ant! supporting
analyses fully reflect current (lata anct designs.
Finally, NASA should develop formal, objective
criteria for approving or rejecting proposed critical
. .
Item waivers.
..3.2 Critical Items List Prioritization and Disposition
At present, in NASA instructions all Criticality
~ ant! IR items are formally treated equally, even
though many differ substantially from each other
in terms of the probability of failure or malper-
formance, and in terms of the potential for the
worst-case effects postulated in the FMEA to be
seen if the particular failure occurs.
The large number of Criticality ~ ant! IR items
at the time of the 51-L accident has since been
substantially increased clue to changes in ground
rules for classification and the complete reevalua-
tion of the entire STS.
The Committee believes that giving equal man-
agement attention to all Criticality ~ and ~ R
potential failures conic be cletrimental to safety if,
as is the case, some are extremely unlikely to occur,
or if the probability is very Tow that the postulated
worst-case consequences of the failures will result.
Treating all such items equally will necessarily
detract from the attention senior management can
give to the most likely and most threatening failure
mocles.
Recommendations (2J:
The Committee recommencIs that the formal
criteria for approving waivers inclucle the proba-
bility of occurrence and probability that the worst-
case failures will result. We further recommenc!
that NASA establish priorities now among Criti-
catity ~ and ~ R items, taking care not to use
ambiguous measures of risk and probability. NASA
shouIc! also moclify the definitions of criticality in
terms of the probability of failure anc! probability
of worst-case effects. Finally, we recommenc! that
NASA Level ~ management pay special attention
to those items iclentifiec! as being of highest priority,
along with the rationale that proclucec! the priority
rating. Responsibility for attending to lower-prior-
ity items within the present Criticality ~ and IR
categories, when reclassified, should be clistributec}
to Levels Il anc! Ill for cietailec! evaluation ant!
c .eclslon.
4
OCR for page 5
OCR for page 6
6
date. Data bases derived from STS failures, anom-
alies, and flight and test results, and the associated
analysis techniques, should be systematically ex-
panded to support probabilistic risk assessment,
trend analyses, and other quantitative analyses
relating to reliability and safety. Although the
Committee believes that probabilistic risk assess-
ment approaches will greatly improve NASA's risk
assessment process, it recognizes that these ap-
proaches should not substitute for good engineering
and quality control practices in design, develop-
ment, test, manufacturing, and operations, all of
which must continue to receive high priority em-
phasis by NASA and its contractors. The Com-
mittee further recommends that NASA build up its
capability in the statistical sciences to provide
improved analytical inputs to decision making.
1.3.7 The Need for Integrated Space Transportation
System Engineering Analysis in Support of Risk
Management
NASA safety-related analyses tend to focus pri-
n~arily on single-event, worst-case failures to the
relative exclusion of possible multiple and syner-
gistic failures in different subsystems or elements
of the STS. In addition, the connection between
the various analyses appears tenuous. There does
not appear to be an adequate integrated-system
view of the entire STS.
Recommendation (7J:
A "top-down" integrated system engineering
analysis, including a system safety analysis, that
views the sum of the STS elements as a single
system should be performed to help identify any
gaps that may exist among the various "bottom-
up" analyses centered at the subsystem and element
levels.
1.3.8 Independence of the Space Transportation
System Certification and Software Validation and
Verification Program
In general, hardware certification and verifica-
tion, and software validation and verifications in
STS are managed and conducted primarily by the
same organizational elements responsible for the
design and fabrication of the units. Thus, the
3 See Appendix A for definition of these terms.
independence of the certification, validation, and
verification processes is questionable. For example:
The contractor that builds the Orbiters (Rock-
well International, STS Division) is also responsible
for preparing the documentation and performing
the work involved in certification, but does not
answer to an entity independent of the NSTS
Program with regard to the certification function.
At Marshall Space Flight Center (MSFC), the
Engineering Directorate has the prime responsibii-
ity for design requirements for the propulsion
elements of STS and also has responsibility for the
review and approval of their certification. The
Program Office is responsible for the design and
development phase as well as for performing the
. ~ . . . .
cert~hcat~on activities.
At the Johnson Space Center ~ ISC), prime
responsibility for design requirements, design and
development, and certification for the Orbiter all
rest with the Program Office, supported by the
Engineering and Operations Directorates of the
Center.
"Independent" validation and verification
(IV&V) of software is carried out by the same
contractor (IBM) that produces the STS software,
with some checks being made by the Johnson Space
Center (JSC).
Recommendation (8J:
Responsibility for approval of hardware certifi-
cation and software TV&V should be vested in
entities separate from the NSTS Program structure
and the centers directly involved in STS develop-
ment and operation. However, these organizations
should continue to conduct activities supporting
certification and IV&V.
1.3.9 Operational Issues
1.3.9.1 Launch Commit Criteria Waiver Policy
An average of two Launch Commit Criteria
(I=CCs) are waived by NASA in the course of each
launch. The Committee questions the validity of
an operational procedure that "institutionalizes"
waivers by routinely permitting established criteria
to be violated.
Recommendation (9aJ:
The Committee recommends that NASA estab-
lish a list of mandatory LCCs which may NOT be
6
OCR for page 7
; (l
waived by anyone. This should comprise the bulk
of the LCCs. A limiter] number of criteria wouIc]
be separately listed, for special cases, together with
a discussion of the circumstances uncler which they
may be waiver] ant] who may make the waiver
. .
c .eclslon.
1.3.9.2 Human Factors as a Contributor to Risk
Human factors, which are consicierec] in some
of the STS hazard analyses, clo not appear to be
taken into account as the cause of failure monies
in the FMEAs. Since the FMEA is one of the
principal safety tools used in the evaluation of the
STS design, the Committee believes that the STS
design process shouIc] explicitly consider ant! min-
imize the potential contribution of humans to the
initiation of the clefined failure modes.
Recommendation (9b):
The Committee recommends that the NASA
FMEA include human factors among the recog-
nizec! sources of potential causes of failure mocles.
This step would provide another valid link between
the FMEA and the hazard analysis, which are now,
in our view, too tenuously connected.
1 .3. 9.3 Cannibalization of Spare Parts
By the time of the Challenger accident, "canni-
balization,', the removal of parts at the Kennedy
Space Center (KSC) from one operational STS
element to fulfill spares requirements in another,
hacl. become a prevalent feature of STS logistics,
thus introducing a variety of failure potentials
associates! with human error. Cannibalization is
not evaluates] as a producer of potential failure in
either the hazard analysis (where it would be most
appropriate) or the FMEA.
Recommendations (9cJ:
The Committee recommends that NASA main-
tain its current intense attention towarc] reducing
cannibalization of parts to an acceptable level. We
further recommenc! that adequate funds for the
procurement ant! repair of spare parts be made
available by NASA to ensure that cannibalization
is a rare requirement. Finally, we recommend that
NASA inclucle cannibalization, with its attendant
removal and replacement operations, as a potential
producer of failure in the integrated risk assessment
recommended earlier (Section I.3. ~ ).
1.3.10 Other Weaknesses in Risk Assessment and
Management
1.3.10.1 The Apparent Reliance on Boards and
Panels for Decision Making
The multilayered! system of boards and panels
in every aspect of the STS may leacl inclividuals to
defer to the anonymity of the process and not focus
closely enough on their incliviclual responsibilities
in the decision chain. The sheer number of STS-
related boards and panels seems to produce a
minclset of "collective responsibility."
Recommendation (boat:
The Committee recommends that the Adminis-
trator of NASA periodically remind all NASA
personnel that hoards and panels are advisory in
nature. He should specify the inclivicluals in NASA,
by name and position, who are responsible for
making final decisions while considering the advice
of each pane! and board. NASA management
should also see to it that each individual involved
in the NSTS Program is completely aware of his/
her Responsibilities and authority for decision mak-
~ng.
1.3.10.2 Adlequacy of Orbiter Structural Safety
Margins
The primary structure of the STS has been
excluclecl, by definition, from the FMEA/CIL proc-
ess, based on the belief that there is an adequate
positive margin of safety. However, the Committee
questions whether operating structural safety mar-
gins have actually been proven adequate.
Completion of the Mociel 6.0 loads study and
the reevaluation of margins of safety baser! on
these loads will significantly improve NASA's grasp
of actual operating margins of safety.
Recommendations (l Ob):
The Committee recommends that NASA place a
high priority on completion of the Model 6.0 loads,
the reevaluation of safety margins for these loacis,
ant] the early verification and continuer! monitoring
of the moclel 6.0 loads by permanently instru-
menting an(l calibrating at least the next full scale
STS vehicle to fly. We further recommend that
NASA complete and implement a comprehensive
plan for conducting periodic inspection and' main-
tenance of the structure of the Orbiters throughout
the service life of each vehicle.
7
OCR for page 8
1.3.10.3 Software Issues
NASA FMEAs do not assess software as a
possible cause of failure modes.
There is little involvement of lSC Safety, Relia-
bility, and Quality Assurance in software reviews,
resulting in little indepenclent quality assurance for
software.
A large amount of ciata- much of it flight spe-
cific—must be loaded for each Shuttle mission but
it is not subjected to validation as rigorous as that
for the software.
Recommendations (lOcJ:
The Committee recommencis that NASA: explore
the feasibility of performing FMEAs on software,
including the efficacy of identifying and predicting
fault and error modes; request lSC SR&QA to
provide periodic review and oversight of software
from a quality assurance point of view; provide
for valiciation of input ciata in a manner similar to
software valiciation ant] verification.
1.3.10.4 Differences in Procedures Among NASA
Centers
Differences in the procedures being used by the
main NASA centers involved in the NSTS Program
may reflect an imbalance between the authority of
the centers and that of the NSTS Program Office.
The Committee is concerned! that such an imbalance
can lead to serious problems in large programs
where two or more centers have major roses in
what must be a tightly integrated program, such
as the NSTS and Space Station. Without strong,
central program (Erection and integration, the suc-
cess and safety of these complex programs can be
placecl in jeoparcly.
Recommenciatior' (lOci):
The Administrator should ensure that strong,
central program direction and integration of all
aspects of the STS are maintainer! via the NSTS
Program Office.
1.3.10.5 Use of Non-Destructive Evaluation
7 echniques
Non-clestructive evaluation (NDE) tests on the
Solid Rocket Motor (SRM) are performed at the
manufacturing plant. Subsequent transportation
ant! assembly introduce a risk of deboncling ant]
other damage which may not be apparent upon
visual inspection. No NDE is clone on the SRMs
in the "stacked" configuration at the launch facility.
New NDE techniques now being developed have
potential applicability to the STS.
Recommendation (lOeJ:
The Committee recommencis that NASA apply
all practicable NDE techniques to the SRM at the
launch facility, at the highest possible level of
assembly (e.g., SRMs in the "stacked" configura-
tion), anc] emphasize clevelopment of improver}
NDE methods.
1.3.11 Focus on Risk Management
The current safety assessment processes used by
NASA do not establish objectively the levels of the
various risks associated with the failure mocles and
hazards.
It is not reasonable to expect that NASA man-
agement or its panels and boards can provide their
own detailed assessments of the risks associated
with failure mocles ant! hazards presented to them
for acceptance.
Validation and certification test programs are
not planned or evaluatecl as quantitative inputs to
safety risk assessments. Neither are operating con-
ditions and environmental constraints which may
control the safety risks aclequately clefinec! an
evaluated.
In the Committee's view, the lack of objective,
measurable assessments in the above areas hinclers
the implementation of an effective risk management
program, including the reduction or elimination of
risks.
Recommenclations (11J:
The Committee recommends that NASA con-
sicler establishing a focuses! agency-wide Systems
Safety Engineering (SSE) function, at both Head-
quarters and the centers, which wouIcl:
—be structure`] so as to be integrally involved
in the entire set of clesign, clevelopment, validation,
qualification, and certification activities;
provicle a full systems approach to the contin-
uous identification of safety risks (not just failure
modes and hazarcls) anal the oh jective (quantitative)
evaluation of such safety risks;
provide the output of this function to the
NASA Program Directors in support of their risk
management; and
8
OCR for page 9
support the Program Directors by providing
assurance that their systems are ready for final
safety certification to the risk levels establisher] by
the NASA Administrator.
The Committee also recommencis that the STS
risk management program, baser! in part on the
definition of the potential to recluce the level of
risk cievelopect by the system safety risk assessment,
include a concerted effort to remove or recluce the
risks.
1.4 CLOSING REMARKS
Although this report and its recommendations
are clirected to the NSTS Program, most of them
are of broacler applicability. It would be wise to
consider the lessons learned here when structuring
6
a risk assessment ant! management system for other
programs which have similar attributes, such as
the Space Station. The safety of other large systems
involving highly complex technology, and requiring
major participation by several NASA centers and
prime contractors, couIc] benefit from an integrated
risk assessment ant] management program based
on the current NASA procedures supplementecl by
those recommender] in this report. For any new
program, such as the Space Station, there is the
opportunity to structure an optimum risk assess-
ment and management program at the outset by
assembling those elements of risk assessment and
management which will be most effective in estab-
lishing, monitoring, and controlling safety risks to
accepted levels. (See Section 6.)
9
Representative terms from entire chapter:
failure mocles