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New Directions in Manufacturing: Report of a Workshop (2004)
Board on Manufacturing and Engineering Design (BMED)

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. "8 Issues for Small Manufacturing Enterprises." New Directions in Manufacturing: Report of a Workshop. Washington, DC: The National Academies Press, 2004.

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New Directions in Manufacturing: Report of a Workshop

delays in receiving payments can cause problems for small companies. Cash flow becomes a problem because wages must be paid. Third, fewer competitions result in intense pressure to bid low. Major competitions are seen as “must win.” The result is thin margins, greater risk, and overruns. Government agencies often impose cost caps on cost-type development contracts, making it difficult for small manufacturers to make profits. Government agencies often impose, and companies accept, production cost curves before development is complete; these often prove to be optimistic.

Finally, DoD is still struggling to transition its acquisition and business practices to either a commercial business model or a hybrid model. Numerous efforts and initiatives have thus far failed to produce an industrial policy that addresses a changed industrial reality and helps small manufacturers. DoD and independent agencies frequently state that without a clear vision and committed mandate, DoD and its prime suppliers could be in a precarious position with regard to technology and people. Small manufacturers have a vital role to play in addressing these shortcomings, but do not presently have a voice within DoD acquisition groups.

CONCLUSION

The involvement of small manufacturers is essential to a strong, competitive, and cutting-edge DoD. In order for small manufacturers to prosper, increased integration of supply chains is needed, as well as easier access to technology and better access to capital. Public awareness programs must be created to make working for small manufacturers more appealing to the new work force, including both experienced management and technical staff. A mid-level brain drain is occurring throughout the supply chain. This is a void that small manufacturers can fill, working with each other in partnerships and virtual environments, and working with DoD and major prime original equipment manufacturers.

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Front Matter (R1-R10)
Executive Summary (1-4)
Part I Summary of the Workshop Sessions1 Manufacturing in the United States (5-10)
2 Challenges Facing U.S. Manufacturing Today (11-20)
3 New Directions (21-22)
Part II Presented Papers: Manufacturing in the U.S. Economy4 Keynote Address: The Administration's Manufacturing Policy (23-27)
5 U.S. Manufacturing at the Crossroads (28-33)
6 Innovation and U.S. Manufacturing (34-38)
Part III Presented Papers: View from Three Manufacturing Sectors7 Trends in Rural Manufacturing (39-45)
8 Issues for Small Manufacturing Enterprises (46-48)
9 Drivers and Challenges for U.S. Aerospace Manufacturing (49-54)
Part IV Presented Papers: Manufacturing Globalization10 Manufacturing Globalization: Is the Glass Half Full or Half Empty? (55-60)
11 Manufacturing Globalization at United Technologies Corporation (61-64)
12 Insights on Outsourcing (65-72)
Part V Presented Papers: The Human Element in Manufacturing13 Keeping America Competitive (73-81)
14 Economic Challenges to American Manufacturing (82-87)
15 The Crisis in U.S. Manufacturing: A Union View (88-90)
16 The Human Component in Manufacturing (91-94)
Part VI Presented Papers: The Way Forward17 Standards and Infrastructure (95-99)
18 Collaborating to Meet Manufacturing Challenges (100-104)
19 Manufacturing, Energy, and the Future of New Technology (105-107)
20 Army Manufacturing Technology Program Responds to 21st Century Challenges (108-111)
21 Turning New Technologies into Products at Sandia National Laboratories (112-114)
Part VII Presented Papers: New Manufacturing Paradigm22 Manufacturing in a Digital Era (115-129)
23 Manufacturing Knowledge and the Arrow of Time (130-134)
Appendix A Biographical Sketches of Committee Members (135-140)
Appendix B Workshop Agenda (141-143)
Appendix C Acronyms and Abbreviations (144-146)