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New Directions in Manufacturing: Report of a Workshop (2004)
Board on Manufacturing and Engineering Design (BMED)

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. "Part I Summary of the Workshop Sessions1 Manufacturing in the United States." New Directions in Manufacturing: Report of a Workshop. Washington, DC: The National Academies Press, 2004.

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New Directions in Manufacturing: Report of a Workshop

1
Manufacturing in the United States

The United States is a prosperous nation. Many of the assets that signal this prosperity are a result of the nation’s manufacturing proficiency. Further, companies in the United States have invented and produced goods used to build this nation and have also provided these goods to the rest of the world. Over the past two centuries, manufacturing in the United States has contributed substantially to a steadily increasing standard of living—including improved education, health, economic security, and more leisure—within the United States as well as abroad. In addition, a strong domestic manufacturing base is essential for maintaining national security, to produce both modern defensive weapons and the equipment needed for homeland security and public health. Manufacturing is crucial to U.S. government operations and has been central to the country’s vision of a high-wage, high-value, and high-skills-based economy.

A DRIVER OF U.S. ECONOMIC GROWTH

Manufacturing has been a principal driver of productivity growth in the United States. From 1950 to 2000, federal government data show that the average growth of productivity in U.S. manufacturing was 2.8 percent per year. During the past two decades, the growth rate accelerated, with the growth in average manufacturing productivity exceeding that in other sectors by more than 1 percent per year.1,2 In durable goods, productivity surged 39 percent from 1994 to 2001, more than twice the 16 percent growth of the economy overall.3 The high-tech manufacturing sector experienced rapid growth in output per hour throughout the 1990s, accelerating from 9 to 13 percent per year.4

The major improvements and innovations that have occurred in manufacturing processes and that helped power a U.S. economic boom in the 50 years since World War II can be compared in terms of significance with those that took place during the Industrial Revolution. From 1992 to 2000, manufacturing gross domestic product (GDP) grew at 4.6 percent annually, significantly faster than the overall U.S. economy, which grew at 3.6 percent annually. Manufacturing also represented a significant and growing portion of the GDP in the United States, contributing a full 22 percent during this same period. By comparison, the service sector contributed 14 percent to economic growth, while transportation and utilities each supplied 10 percent.5

The contribution of manufacturing to the U.S. economy is also important because of its multiplier effect on economic output. For every $1.00 of manufacturing product sold to a final user, an additional $1.26 of intermediate economic output is generated. The manufacturing

1  

Department of Labor, Bureau of Labor Statistics. 2003. Major Sector Multifactor Productivity Index. Available at http://www.bls.gov/data. Accessed November 2003.

2  

Chemical and Engineering News. 1996. Chemical Industry Productivity Rose Again. Available at http://pubs.acs.org/hotartcl/cenear/960624/rose.html. Accessed November 2003.

3  

Department of Commerce, Bureau of Economic Analysis. 2003. Analysis of gross domestic product. Available at http://www.bea.doc.gov/. Accessed November 2003.

4  

Department of Labor, Bureau of Labor Statistics. 2002. High-tech productivity gains in 1990s. Available at http://www.bls.gov/opub/ted/2002/may/wk2/art02.htm. Accessed November 2003.

5  

Department of Labor, Bureau of Labor Statistics. 2003. Employment and unemployment statistics. Available at http://www.bls.gov/data/. Accessed November 2003.

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Front Matter (R1-R10)
Executive Summary (1-4)
Part I Summary of the Workshop Sessions1 Manufacturing in the United States (5-10)
2 Challenges Facing U.S. Manufacturing Today (11-20)
3 New Directions (21-22)
Part II Presented Papers: Manufacturing in the U.S. Economy4 Keynote Address: The Administration's Manufacturing Policy (23-27)
5 U.S. Manufacturing at the Crossroads (28-33)
6 Innovation and U.S. Manufacturing (34-38)
Part III Presented Papers: View from Three Manufacturing Sectors7 Trends in Rural Manufacturing (39-45)
8 Issues for Small Manufacturing Enterprises (46-48)
9 Drivers and Challenges for U.S. Aerospace Manufacturing (49-54)
Part IV Presented Papers: Manufacturing Globalization10 Manufacturing Globalization: Is the Glass Half Full or Half Empty? (55-60)
11 Manufacturing Globalization at United Technologies Corporation (61-64)
12 Insights on Outsourcing (65-72)
Part V Presented Papers: The Human Element in Manufacturing13 Keeping America Competitive (73-81)
14 Economic Challenges to American Manufacturing (82-87)
15 The Crisis in U.S. Manufacturing: A Union View (88-90)
16 The Human Component in Manufacturing (91-94)
Part VI Presented Papers: The Way Forward17 Standards and Infrastructure (95-99)
18 Collaborating to Meet Manufacturing Challenges (100-104)
19 Manufacturing, Energy, and the Future of New Technology (105-107)
20 Army Manufacturing Technology Program Responds to 21st Century Challenges (108-111)
21 Turning New Technologies into Products at Sandia National Laboratories (112-114)
Part VII Presented Papers: New Manufacturing Paradigm22 Manufacturing in a Digital Era (115-129)
23 Manufacturing Knowledge and the Arrow of Time (130-134)
Appendix A Biographical Sketches of Committee Members (135-140)
Appendix B Workshop Agenda (141-143)
Appendix C Acronyms and Abbreviations (144-146)