Spent Fuel at Nuclear Fuel Reprocessing Plants

Up until the mid-1970s the commercial nuclear industry was expected to operate several nuclear fuel reprocessing plants to recover fissile plutonium from virtually all of the commercial spent fuel from U.S. reactors. These plants would use aqueous reprocessing methods developed by the Atomic Energy Commission (AEC). The recovered plutonium was to be used as mixed oxide fuel (PuO2 and UO2) in water reactors and, later, as fuel in breeder reactors. Each reprocessing plant had one or two storage pools to receive and store the fuel temporarily until it was reprocessed. No long-term storage of the spent fuel from commercial reactors was planned. Only two commercial reprocessing sites have received spent fuel, West Valley, New York, and G.E.-Morris, Illinois,

The first commercial reprocessing plant began operations by the Nuclear Fuel Services Company on a site in West Valley, New York, owned by the State of New York. The State of New York licensed a low-level radioactive waste disposal site adjacent to the reprocessing plant. The West Valley plant had a reprocessing capacity of about 1 metric ton of uranium (MTU) per day. It operated at reduced capacity because there was not yet much commercial spent fuel to reprocess. In fact, about half of the spent fuel reprocessed there was from the last in the series of plutonium production reactors, the N-Reactor, at the AEC site in Hartford, Washington. This spent fael was provided to the West Valley plant to keep it working in the early days when little commercial spent fuel was available. The West Valley plant suspended operations in 1972 in order to expand its capacity to about 3 MTU per day. The work and the re-licensing effort went on until 1976 when the company withdrew its application for the new license and terminated reprocessing operations. The U.S. Department of Energy (DOE) took over the task of high-level radioactive waste retrieval and decommissioning under the West Valley Demonstration Project Act of 1980. About 137 MTU of commercial spent fuel remaining in the cooling pool was returned to its owners (USNRC, 1987). In 2003 the last of this spent fuel, about 25 MTU in two shipping casks, was shipped to the DOE-ldaho National Lab where it remains in dry storage in those casks.

The General Electric Company built a nuclear fuel reprocessing plant at Morris. Illinois, near the Dresden Nuclear Power Station. The plant was expected to reprocess 3 MTU per day. When the G.E.-Morris plant was in its final testing in 1975, the company determined that its performance would not be acceptable without extensive modifications. The request for a reprocessing plant operating license was withdrawn and the plant was licensed only to possess the spent nuclear fuel that it was under contract to reprocess. After modifying the storage system in its below-grade pool to hold more spent fuel, G.E.-Morris has received and stores 700 MTU of spent fuel for various owners.

Power reactors are refueled, and spent fuel is discharged to the storage pool, every one to two years. The decay-heat power of recently discharged spent fuel dominates the heat load of all the spent fuel in the pool, both freshly discharged and old, since the decay heat from a spent fuel assembly decreases by one to two orders of magnitude in the first year after it is removed from the reactor increasing the capacity of the spent fuel pool by reracking, that is, modifying the storage racks to provide for closer spacing of the fuel assemblies,1 allows older fuel to be accumulated in the pool rather than being removed for


The capacity of spent fuel pools has typically been increased by replacing the original storage racks with racks that hold the spent fuel assemblies closer together. The fuel assembly channels in these

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