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Review of Secondary Waste Disposal Planning for the Blue Grass and Pueblo Chemical Agent Destruction Pilot Plants (2008)
Board on Army Science and Technology (BAST)

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. "4 Status of Planning for the Management of Secondary Wastes at BGCAPP and PCAPP." Review of Secondary Waste Disposal Planning for the Blue Grass and Pueblo Chemical Agent Destruction Pilot Plants. Washington, DC: The National Academies Press, 2008.

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Review of Secondary Waste Disposal Planning for the Blue Grass and Pueblo Chemical Agent Destruction Pilot Plants

TABLE 4-6 Total Estimated Secondary Wastes from Normal Operations and Closure for PCAPP (pounds)

Waste Description

Normal Operations

Closure Operations

Wood dunnage

3,550,390

0

Fiber tube

731,369

0

TAP gear

28,638

11,088

Steel/aluminum

38,182,554

129

Brine reduction generated

55,114,416

0

Water recovery thickener residue

3,900,792

0

Energetics

138,225

0

Brass and copper wire

211,600

0

Charcoal from PPE mask containers

2,583

1,000

Bulk solid waste

240,404

656,930

Halogenated waste

27,294

93,983

DPE suits

202,524

78,416

Waste oils

7,687

2,976

Spent hydraulic fluid

4,928

1,908

Leather

2,974

1,151

Absorbents

23,886

16,447

Polystyrene and polyethylene (poly drums and 5-mil poly bags)

14,024

3,685

HEPA/prefilters

0

38,000

HVAC

0

207,900

Filtration charcoal

0

170,000

Filter plenums

0

100,000

Filter ductwork

 

 

Concrete scabbled

0

27,000

Combustible solid wastes

 

 

Electrical parts/instrumentation (>5% plastics)

572

48,862

Nonhalogenated plastics

23,878

19,595

Sludge (tanks, building sumps, strainers)

1,524

590

Waste paint sludges

4,099

1,588

Batteries/mercury-containing lighting

48,980

1,833

Bioreactor offgas treatment system

 

 

Iron sponge

0

431,520

Prefilters

0

644

HEPA prefilters

0

1,620

Carbon filters

0

60,000

Total

102,463,341

2,001,565

SOURCE: Answers to committee’s Question Set 5 for PCAPP, March 11, 2008.

from the WRS dewatering filter press is tested for TCLP metals, TCLP organics, and free liquids. This waste stream is drummed and shipped offsite for treatment and/or disposal in an appropriate TSDF.

The brine reduction system treats the clarified effluent from the WRS to produce a solid cake that can be disposed of offsite. The filter cake is tested for TCLP metals and organics and for free liquids (PMACWA, 2006).4 This waste stream is drummed and shipped offsite for treatment and/or disposal in an appropriate TSDF.

TABLE 4-7 PCAPP Projected Amounts of Mustard-Agent-Contaminated Secondary Waste from Normal Operations According to Level of Agent Contamination

Stream Description

Amount (lb)

<1 VSL

>1 VSL

Wood

0

56,906

Fiber tubes, additional packing material, metal strapping, miscellaneous metal

0

0

TAP gear

9,639

6,709

Steel

0

0

Lead alloy

0

0

Aluminum

18

53

Brine reduction

0

0

Water recovery thickener residue

0

0

Energetics

0

0

Brass/copper wire

0

0

Charcoal from PPE mask containers

0

2,583

Inert bulk solid waste

15,421

35,790

Halogenated waste

3,153

2,661

DPE suits

121,514

81,010

Waste oils/spent hydraulic fluid

2,416

400

Leather

437

197

Absorbents

1,534

3,554

Paper/fiberglass/rubber

0

0

Polystyrene and polyethylene

669

2,318

Combustible solid waste

2,827

2,382

Waste paint sludge

915

455

Dry cell batteries

1,828

203

Lead acid batteries

1,219

135

Mercury-containing lighting

259

29

Total

161,849

195,385

NOTE: TAP, toxic agent protective; PPE, personal protective equipment.

SOURCE: Answers to committee’s Question Set 5 for PCAPP, March 11, 2008.

Laboratory Wastes

Laboratory wastes are collected in each hood. All agent-contaminated wastes are placed in a bleach solution daily. The liquids are decanted, analyzed to confirm that agent has been destroyed, and shipped offsite for disposal (PMACWA, 2006).5 The solids are bagged, screened for agent by head-space monitoring, and drummed for offsite disposal. Process knowledge is utilized to segregate agent-contaminated waste streams from noncontaminated laboratory waste streams; the latter do not require sampling or monitoring.


Finding 4-2. At PCAPP, brine from the water recycling and sludge from the biotreatment are the largest waste streams. They are not considered to be contaminated with chemical agent but may be a hazardous waste for other reasons.

4

See Section C-2b(3), page C-14, of the cited reference.

5

Specifically, see Section C-2b(9), page C-16, of the cited reference.

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