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Technologies and Approaches to Reducing the Fuel Consumption of Medium- and Heavy-Duty Vehicles (2010)
Board on Energy and Environmental Systems (BEES)

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. "Appendix F: Details of Aerodynamic Trailer Device Technology." Technologies and Approaches to Reducing the Fuel Consumption of Medium- and Heavy-Duty Vehicles. Washington, DC: The National Academies Press, 2010.

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Technologies and Approaches to Reducing the Fuel Consumption of Medium- and Heavy-Duty Vehicles

F
Details of Aerodynamic Trailer Device Technology

Tables F-1 through F-3 report results from a collection of suppliers that provided trailer aerodynamic device results in more detail for trailer skirts, trailer base devices, and trailer face devices, three of the areas identified in Figure 5-9 (Chapter 5) as prime for aerodynamic device improvement in tractor-trailer combination trucks. These data are principally those returned by nine manufacturers responding to a committee questionnaire. Those responses were supplemented by information from the Web sites of four other manufacturers.

Interestingly, these most recent data on reduction of fuel consumption received from developers/manufacturers for trailer skirts (Table F-1) substantially group around 7 percent.

TABLE F-1 Trailer Skirt Information from Manufacturers

Item

Manufacturer

Qualified for SmartWay (Y/N)

Fuel Consumption Reduction (gal/mile) (%)

Evaluation Method (provide details)

Weight to Equip 53-ft Trailer, (lb)

Retail Price Equivalent for One Trailer (US$)

Estimated Annual Maintenance Cost (USD)

Other Useful Information

1

Laydon

Y

6

J1321

300

1,900

0

Very flexible meeting systems

2

FreightWing

Y

7

J1321, 62 mph

160

1,599

$50

Impact resistant; small road clearance

3

AdamWorks

Y

7

self truck test

<200

2,400

$400

Automatically deploys to 6-inch ground clearance

4

TransTexa

a

7.4

J1321, 61 mph

a

a

a

a

5

Windynea

Y

6.9

J1321

a

a

a

Improved handling in side winds

6

ATDynamics

Y

7.4

J1321, 60 mph

175

2,200

0

Reduced road spray, 5-year warranty

7

Wabash

Y

5.6

J1321, 65 mph

250

1,625

0

12-inch ground clearance

aCommittee questionnaire not responded to.

Page
219

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OCR for page 219
Technologies and Approaches to Reducing the Fuel Consumption of Medium- and Heavy-Duty Vehicles F Details of Aerodynamic Trailer Device Technology Tables F-1 through F-3 report results from a collection of suppliers that provided trailer aerodynamic device results in more detail for trailer skirts, trailer base devices, and trailer face devices, three of the areas identified in Figure 5-9 (Chapter 5) as prime for aerodynamic device improvement in tractor-trailer combination trucks. These data are principally those returned by nine manufacturers responding to a committee questionnaire. Those responses were supplemented by information from the Web sites of four other manufacturers. Interestingly, these most recent data on reduction of fuel consumption received from developers/manufacturers for trailer skirts (Table F-1) substantially group around 7 percent. TABLE F-1 Trailer Skirt Information from Manufacturers Item Manufacturer Qualified for SmartWay (Y/N) Fuel Consumption Reduction (gal/mile) (%) Evaluation Method (provide details) Weight to Equip 53-ft Trailer, (lb) Retail Price Equivalent for One Trailer (US$) Estimated Annual Maintenance Cost (USD) Other Useful Information 1 Laydon Y 6 J1321 300 1,900 0 Very flexible meeting systems 2 FreightWing Y 7 J1321, 62 mph 160 1,599 $50 Impact resistant; small road clearance 3 AdamWorks Y 7 self truck test <200 2,400 $400 Automatically deploys to 6-inch ground clearance 4 TransTexa a 7.4 J1321, 61 mph a a a a 5 Windynea Y 6.9 J1321 a a a Improved handling in side winds 6 ATDynamics Y 7.4 J1321, 60 mph 175 2,200 0 Reduced road spray, 5-year warranty 7 Wabash Y 5.6 J1321, 65 mph 250 1,625 0 12-inch ground clearance aCommittee questionnaire not responded to.

OCR for page 220
Technologies and Approaches to Reducing the Fuel Consumption of Medium- and Heavy-Duty Vehicles TABLE F-2 Trailer Base Device Information from Manufacturers Item Manufacturer Qualified for SmartWay (Y/N) Fuel Consumption Reduction (gal/mile) (%) Evaluation Method Weight to Equip 53-ft Trailer (lb) Retail Price Equivalent for One Trailer (US$) Estimated Annual Maintenance Cost (US%) Other Useful Information 1 ATDynamics boat tail Y 5.1 J1321, 62 mph 175 2,800 0 Folds flat in 6 sec; improves stability 2 AeroTrailerSysa inflatable tail a 3 a a a a Automatically deploys 3 TransTexa boat tail a 2.9 a a a a Reduces road spray 4 AirTab vortex generators N 2-3 Truck test, 47 mph 1 220 0 Reduces road spray aCommittee questionnaire not responded to. SOURCE: Data from responses to committee questionnaire and from manufacturers’ websites. TABLE F-3 Trailer Face Device Information from Manufacturers Item Manufacturer Qualified for SmartWay (Y/N) Fuel Consumption Reduction (gal/mile) (%) Evaluation Method Weight to Equip 53-ft Trailer (lb) Retail Price Equivalent for One Trailer (US$) Estimated Annual Maintenance Cost (USD) Other Useful Information 1 Laydon Vortex Stabilizer N 1 J1321 40 495 0 Better performance in yaw 2 Laydon Nose Fairing Y 2 J1321 95 795 0 No tractor interference 3 FreightWing Gap Fairing Y 2 J1321, 65 mph 75 849 $50 Better performance with low aerodynamic tractor 4 NoseCone Eyebrow Y? >3 J1321? 30 — — For high tractor roof fairing 5 NoseCone Y? >4 J1321? 75 1,264 $35 No yaw effect in J1321