In considering conformity assessment for personal protective technologies (PPT) used in the workplace, the committee recognized the broad array of PPT products and the wide range of job tasks that people perform while using this equipment. Within the same basic type of PPT, for example gloves, there are wide variations in requirements that must be met to protect workers—protecting construction workers from lacerations when handling sheet metal, healthcare workers handling chemotherapy agents, firefighters facing flames and hot surfaces, and agricultural workers applying pesticides. The lives or health of many members of the U.S. workforce depend on the proper selection and reliable performance of various types of PPT. Reliable conformance of these products to appropriate performance standards is critical.
Current U.S. approaches to occupational PPT are fragmented, often by job sector. Little has been done to classify PPT products based on a comprehensive risk-based framework, which can then be used to identify gaps, prioritize resources, determine and direct conformity assessment efforts, and ensure consistent conformity assessment approaches for comparable products, with the goal of improving worker safety and health. In Chapter 5, the committee began the process toward a comprehensive framework by outlining the guiding principles and a risk-based approach that is needed to categorize PPT, and then outlining options for conformity assessment that could be associated with each category of PPT. Data on the occupational health risks of a specific job due to haz-
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6
Findings and Recommendations
A COMPREHENSIVE RISK-BASED FRAMEWORK
FOR PPT CONFORMITY ASSESSMENT
In considering conformity assessment for personal protective tech-
nologies (PPT) used in the workplace, the committee recognized the
broad array of PPT products and the wide range of job tasks that people
perform while using this equipment. Within the same basic type of PPT,
for example gloves, there are wide variations in requirements that must
be met to protect workers—protecting construction workers from lacera-
tions when handling sheet metal, healthcare workers handling chemothe-
rapy agents, firefighters facing flames and hot surfaces, and agricultural
workers applying pesticides. The lives or health of many members of the
U.S. workforce depend on the proper selection and reliable performance
of various types of PPT. Reliable conformance of these products to ap-
propriate performance standards is critical.
Current U.S. approaches to occupational PPT are fragmented, often
by job sector. Little has been done to classify PPT products based on a
comprehensive risk-based framework, which can then be used to identify
gaps, prioritize resources, determine and direct conformity assessment
efforts, and ensure consistent conformity assessment approaches for
comparable products, with the goal of improving worker safety and
health. In Chapter 5, the committee began the process toward a compre-
hensive framework by outlining the guiding principles and a risk-based
approach that is needed to categorize PPT, and then outlining options for
conformity assessment that could be associated with each category of
PPT. Data on the occupational health risks of a specific job due to haz-
115
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116 CERTIFYING PERSONAL PROTECTIVE TECHNOLOGIES
ardous exposures in the workplace can be estimated based on knowledge
about the exposure; this information can be used to categorize PPT.
Throughout the report the committee documents a wide range of ap-
proaches to PPT conformity assessment and the varied nature of gov-
ernment agency involvement in these processes. The role of federal
agencies ranged from an all-encompassing role in each phase of confor-
mity assessment (e.g., respirators) to more specific roles such as standar-
dized labeling (e.g., Noise Reduction Rating labels for hearing protection
devices). Other roles for federal agencies include accrediting testing la-
boratories or specifying accreditation organizations. For some products,
the government agency acts as the certifying organization. A unique
government role in a voluntary third-party conformity assessment pro-
gram is evidenced by the Bulletproof Vest Partnership Program, through
which the Department of Justice provides a financial incentive through
matching grants to law enforcement agencies to purchase compliant body
armor. Government agencies also play key roles in the research needed to
support standards development and conformity assessment processes, in-
cluding the development and assessment of potential test methods. Health
surveillance also can be facilitated through the work of federal, state, or
local agencies.
The committee emphasizes that consistency in the level of rigor re-
quired for conformity assessment of PPT products used for tasks with
comparable risks is a priority. Therefore, the first step is to establish a
framework that will categorize similar products based on the level of risk
(low, medium, or high) to the health or safety of the worker that could
result from failure of the product (equivalent to not using PPT), while
also considering feasibility, cost, and other pragmatic factors described
in Chapter 5 (e.g., cost of conformance, impediments to innovation,
competition, comfort, durability, globalization, risk to manufacturer’s
reputation due to poor product quality and/or product failure). Conformi-
ty assessment requirements would be detailed for each category of prod-
ucts in the framework. Efforts will be needed to identify the gaps and
inconsistencies in current approaches for specific types of PPT, particu-
larly for those in the medium- and high-risk categories. Regulations
mandating that PPT products used in the workplace adhere to conformity
assessment and certification processes will be critical to ensuring that
more rigorous product testing and audit requirements are met. An in-
creased role for third-party testing and conformity assessment is recom-
mended for many types of PPT because of the value of independent
assessments in increasing the rigor of the process. As noted throughout
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117
FINDINGS AND RECOMMENDATIONS
this report, third-party testing and declaration of conformity assessment
can and are being done largely by third-party private-sector organiza-
tions, which is consistent with the approach of the National Technology
Transfer and Advancement Act (Public Law 104-113).
The recommendations provided in this chapter are focused on the
role of the National Institute for Occupational Safety and Health
(NIOSH), and specifically the National Personal Protective Technology
Laboratory (NPPTL), as it is the only federal organization that is focused
solely on PPT and therefore has a leadership role in addressing PPT is-
sues. However, the actions that are recommended require coordination
and cooperation with multiple federal agencies, private-sector corporations
and organizations, workers, and other stakeholders. Box 6-1 summarizes
the findings of the committee regarding non-respirator conformity assess-
ment efforts.
BOX 6-1
Findings on Conformity Assessment
Range of Conformity Assessment Efforts
• Currently, conformity assessment efforts for non-respirator personal pro-
tective technologies (PPT) products involve a wide range of processes,
some of which rely on manufacturers’ attestation that the product meets
the relevant voluntary consensus standards and others that require third-
party independent testing and/or certifying that the product’s performance
meets the required criteria. Several approaches to third-party conformity
assessment processes using either mandatory or voluntary consensus
standards appear to be successful in assessing the effectiveness of PPT.
• The Food and Drug Administration and European Union use tiered, risk-
based approaches to conformity assessment of PPT; opportunities exist
to enhance these processes.
• Several mechanisms exist for accrediting private-sector laboratories and
certifying organizations to conduct testing of PPT products. The accredita-
tion process based on American National Standards Institute/International
Organization for Standardization requirements is commonly used for ac-
crediting these organizations.
• Product specifications and procurement practices that reference standards
and conformity assessment mechanisms provide the basis for client- and
customer-driven systems.
Product Standards
• Product standards that require validated test methods and include ade-
quate pass/fail requirements are the basis for rigorous and thorough confor-
mity assessment processes. End-user input is critical to the development of
valid and useful standards.
continued
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118 CERTIFYING PERSONAL PROTECTIVE TECHNOLOGIES
BOX 6-1 CONTINUED
Role of Government Agencies
• Involvement of federal government agencies in the conformity assess-
ment process for PPT has been shown to be beneficial for worker health
and safety, as evidenced by certification of respirators and body armor.
The role of federal agencies varies considerably among conformity as-
sessment processes. Although there are models of collaboration among
government agencies (e.g., National Institute for Occupational Safety and
Health, Environmental Protection Agency, and Department of Homeland
Security), opportunities to improve these relationships exist.
• Government acquisition of products, structures, and services can demon-
strate leadership and better serve the public by specifying PPT that meet
performance standards through procurement procedures.
Recommendation 1: Develop and Implement Risk-Based
Conformity Assessment Processes for Non-Respirator PPT
The National Institute for Occupational Safety and Health
(NIOSH) should work with other relevant government agencies,
certifying and accrediting organizations, manufacturers, and end
users to develop, implement, and support conformity assessment
processes for non-respirator PPT. These conformity assessment
processes should be commensurate with the level of risk of in-
jury, illness, or death that could result from failure of the PPT to
protect the user from workplace hazards.
NIOSH’s National Personal Protective Technology Labora-
tory (NPPTL) should serve in a leadership role and convene oth-
er relevant government agencies, certifying and accrediting
organizations, manufacturers, and end users to develop and im-
plement a comprehensive, tiered risk-based framework for the
classification and conformity assessment of PPT products for
specific applications. This framework should be based on the de-
gree of risk to the safety and health of the user and other factors
affecting the feasibility of implementing the proposed conformity
assessment processes. To develop this framework and implement
the conformity assessment processes, the committee recommends
that
• Components of the tiered PPT conformity assessment
framework include the following categories and actions:
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FINDINGS AND RECOMMENDATIONS
Low risk—manufacturer’s attestation to meet relevant
o
standards,
o Medium risk—third-party testing and certification, and
o High risk—third-party testing and certification with
government involvement to provide oversight and to as-
sist in enforcement;
• Current processes and innovative models (e.g., probabilistic
models) should be explored, where adequate data exist, for
assessing the level of risk and incorporating other feasibility
factors into categorizing PPT;
• NIOSH NPPTL should work with other relevant federal
agencies, manufacturers, organizations, and end users to
identify current gaps and priorities in conformity assessment
for medium- and high-risk PPT use, and to subsequently en-
gage in developing and implementing the appropriate con-
formity assessment processes;
• NPPTL and other government agencies should have the ap-
propriate level of engagement in the conformity assessment
processes for non-respirator PPT depending on the risk lev-
el; and
• Government contracts should specify that PPT used in work
to fulfill those contracts must meet the requisite level of con-
formity assessment based on the comprehensive risk-based
PPT framework.
RESEARCH, SURVEILLANCE, AND COMMUNICATION
As outlined in its vision statement, NPPTL aims to be the leading
provider of quality and timely PPT research, training, and evaluation.
NPPTL is already substantively involved in many aspects of conformity
assessment for non-respirator PPT, particularly through active involve-
ment in voluntary standards development and development of test me-
thods. Continued efforts in standards setting would be enhanced with
NPPTL working with stakeholder organizations and other government
agencies to encourage and promote end-user involvement in the devel-
opment of voluntary consensus standards.
As a research agency, NPPTL is well suited to furthering its ongoing
efforts to develop test methods and conduct research that contributes to
the development of voluntary consensus standards and other conformity
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120 CERTIFYING PERSONAL PROTECTIVE TECHNOLOGIES
assessment efforts for improving PPT. In particular, the committee em-
phasizes protective ensembles and believes that NPPTL should focus
efforts on PPT interface and related issues that are important in ensuring
the effective use of multiple types of PPT or integrated ensembles. A
new area for exploration could be the development and evaluation of the
effectiveness of integrated ensembles for healthcare worker infection
control precautions.
Increased post-marketing testing, evaluation, and surveillance are
key factors in enhancing PPT products for worker use. The limited avail-
ability of data on product effectiveness across the life cycle of PPT, and
in particular on PPT use in the workplace (including use of PPT in emer-
gency conditions), is currently hindering improvements in PPT and PPT
conformity assessment processes. A surveillance network that draws on
and expands current surveillance systems already in place (see Chapter 2)
could provide information needed to identify workplace tasks where inju-
ries, illnesses, or deaths are occurring because of noncompliant and/or
poorly manufactured PPT, inadequately or incorrectly labeled PPT, the
PPT not being provided by the employer, and/or any end-user perfor-
mance issues associated with PPT (e.g., the incorrect use of PPT due to
inadequate or improper training that could shed light on PPT training
needs). This type of information will also support the development of an
effective PPT recall system to prevent additional worker injury or illness
when PPT performance problems are identified.
The fragmented nature of current PPT conformity assessment has re-
sulted in multiple and diverse sources of information that employers,
workers, and others need to consult in order to identify certified equip-
ment or find independent information on non-respirator PPT. NPPTL
currently administers its Certified Equipment List, which details the res-
pirators and respirator components that meet certification criteria. This
has been found to be valuable to end users and administrators responsible
for selecting and providing respirator protection for workers. Similarly,
the Responder Knowledge Base is a comprehensive resource for select-
ing emergency responder PPT. A single reputable source of information
on all certified PPT is needed to provide end users, employers, and pur-
chasers the ability to make informed PPT selections for a wide range of
jobs and job tasks. This listing (available through a website and/or other
sources) should include data on the product, relevant standards, the certi-
fication mark, date of certification, training requirements for safe use,
and any product recalls and safety alerts about PPT. This expanded list of
certified equipment could link to lists of certified equipment from accre-
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FINDINGS AND RECOMMENDATIONS
dited third-party certifying organizations. Integrating information into
this resource from the proposed surveillance system could provide addi-
tional information on PPT products. Box 6-2 summarizes the commit-
tee’s findings on research, surveillance, and communication issues.
BOX 6-2
Findings on Research, Surveillance, and Communication
NPPTL Expertise
• The National Personal Protective Technology Laboratory (NPPTL) has
unique expertise in personal protective technologies (PPT). There are
opportunities for NPPTL to play an expanded role in standards setting
and conformity assessment for non-respirator PPT, including research,
surveillance, and communication.
PPT for Healthcare Workers in an Influenza Pandemic
• The unique strengths and expertise of the NPPTL, part of the National
Institute for Occupational Safety and Health, could be better used to en-
hance PPT for healthcare workers through increased collaborations with
the Food and Drug Administration.
Limits on Current Data and Need for Enhanced Surveillance and Post-
Marketing Evaluation Data
• Assessing the impact of conformity assessment processes for specific
PPT on worker safety and health is a challenge because of limited data
collection systems and the difficulty in collecting data, especially in oc-
cupations where: (1) multiple safety measures are implemented; (2) ex-
posures are intermittent or variable; or (3) risks are poorly characterized.
Surveillance systems and follow-up data on field use of PPT are needed
to determine where improvements are needed in standards and confor-
mity assessment processes.
Communication of PPT Conformity Assessment
• Currently there is no comprehensive repository or database with govern-
ment oversight that provides information to end users on certified non-
respirator PPT. This information is needed so that end users can select
PPT to meet the required standards for a specific work task.
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122 CERTIFYING PERSONAL PROTECTIVE TECHNOLOGIES
Recommendation 2: Enhance Research, Standards Development,
and Communication
NIOSH NPPTL should continue and expand its role in PPT
conformity assessment. Specifically, NPPTL should
• Continue its involvement in standards-setting processes and
committees and facilitate end-user participation in voluntary
consensus performance-based standards;
• Expand research efforts on non-respirator PPT (based on
risk assessment and opportunities) to include further efforts
to establish standards and to develop test methods;
• Develop and maintain an online resource (available through
a website and other sources) that provides access to listings
of all non-respirator PPT products that meet third-party
conformity assessment requirements;
• Expand its role and become the primary clearinghouse for
reliable information on non-respirator PPT;
• Fund research and support standards development necessary
to test and certify protective ensembles, develop criteria for
standardized interfaces, and flag non-conforming ensemble
components; and
• Expand its efforts in influenza pandemic-related research
and conformity assessment for infection control ensembles.
Recommendation 3: Establish a PPT and Occupational Safety
and Health Surveillance System
NIOSH should work with the Consumer Product Safety
Commission (CPSC), Food and Drug Administration (FDA), Oc-
cupational Safety and Health Administration (OSHA), third-
party certifying organizations, and other relevant organizations
to establish an electronic PPT and Occupational Safety and
Health Surveillance System that includes data on PPT product
effectiveness in the workplace. This system would involve the col-
lection and analysis of data across the life cycle of PPT products
(from design and production to worker use and maintenance) on
the use of PPT, the failure of PPT, and adverse outcomes (injury,
illness, fatality) that occur while wearing PPT in the workplace,
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FINDINGS AND RECOMMENDATIONS
including information on the performance standards assessed
and adherence to labeling requirements. These efforts should
collect and analyze data on PPT product effectiveness in the field
by collaborating with existing surveillance programs and ex-
panding where needed to incorporate data collection on PPT use
across industries including product recall information. The sur-
veillance system should link to the expanded Certified Equip-
ment List. Potential sources of collaboration include
• Other NIOSH surveillance and data collection systems, in-
cluding the Fatality Assessment and Control Evaluation pro-
gram, health hazard evaluations, and the Sentinel Event
Notification System for Occupational Risk (SENSOR);
• CPSC’s recall database, unsafe product reporting system,
and the National Electronic Injury Surveillance System
(NEISS);
• The FDA’s surveillance and adverse event reporting databas-
es, such as the Medical Product Safety Network (MedSun), the
FDA Safety Information and Adverse Event Reporting Pro-
gram (MedWatch), and the Manufacturer and User Facility
Device Experience (MAUDE) database; and
• OSHA’s injury and fatality investigations and surveys to col-
lect information about injuries or illnesses potentially due to
the failure of PPT.
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