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Key Points Raised by the Speaker
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William Spencer, the chairman emeritus of SEMATECH, described how the semiconductor manufacturing industry responded when it faced a challenge that required collaborative efforts among competing companies.
In 2010 the U.S. semiconductor industry should make about $300 billion in sales, said Spencer, while supporting an electronics industry that does about a trillion and a half dollars in business per year. “If you count the number of transistors you have on yourself right now—with your cell phone, your pager, your watch, the key to your car, some of your credit
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2
A Lesson About
Precompetitive Collaboration
key Points Raised by the Speaker
· The U.S. semiconductor manufacturing industry successfully
met a challenge from foreign manufacturers in part through
the formation of SEMATECH, an industry-led joint venture to
work together on the technologies underlying semiconductor
manufacturing.
· Keys to the success of SEMATECH were stable funding, ties
between industry and academia, and involving the best people
in the collaboration.
· The pharmaceutical industry can learn from and apply the best
practices that other industries developed when faced with a
similar need to foster precompetitive R&D.
THE SEMATECH ExPERIENCE
William Spencer, the chairman emeritus of SEMATECH, described
how the semiconductor manufacturing industry responded when it faced a
challenge that required collaborative efforts among competing companies.
In 2010 the U.S. semiconductor industry should make about $300
billion in sales, said Spencer, while supporting an electronics industry that
does about a trillion and a half dollars in business per year. “If you count
the number of transistors you have on yourself right now—with your cell
phone, your pager, your watch, the key to your car, some of your credit
9
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10 ESTABLISHING PRECOMPETITIVE COLLABORATIONS
cards, and if you have a laptop with a couple of memory sticks in it—you’ve
probably got 10 [billion] to 100 billion of those little buggers on your body
or in your purse right now. That’s close to the number of cells that you
have in your body, not quite the number, but the transistors are multiplying
faster,” said Spencer.
The transistor was invented by two scientists at Bell Laboratories in
1947 (Brinkman, 1997), and about a decade later two separate companies,
working independently, discovered how to combine many transistors onto
a single chip of silicon. This started the semiconductor industry whose
growth, according to Spencer, took off in the 1960s when the U.S. gov-
ernment chose to use integrated circuits in military systems, including the
Minuteman missile. At that time, the semiconductor industry was small—
perhaps just a billion dollars—and the Department of Defense accounted
for about half of those sales.
By the mid-1970s, the industry had grown to approximately $5 billion
in sales, and integrated circuits were being used much more widely. At that
time, the United States owned about two-thirds of the world market in
semiconductor chips and almost 100 percent of the market in the complex
equipment used to manufacture those chips. However, other countries,
particularly Japan, saw an advantage in semiconductor manufacturing and
in 1975 started a cooperative effort between industry and government to
boost the industry (Sakakibara, 1993).
According to Spencer, by 1985, the United States had lost market
leadership in semiconductor manufacturing. At that point, it cost about a
billion dollars to build a new factory to make semiconductor chips, and
the equipment for a factory might cost several hundred million dollars. If
a company made a mistake in building a plant, failure represented a huge
cost, but if a company chose not to invest in plants it lost market share
and future revenue.
The Department of Defense did not think that buying semiconduc-
tor chips from outside the United States was a good idea due to national
security concerns about reliable and secure sources of chips, according to
Spencer. This concern contributed to the formation of SEMATECH—an
acronym for semiconductor manufacturing technology—as a cooperative
effort between the federal government and the U.S. semiconductor indus-
try.1 SEMATECH initially had a budget of about $200 million, representing
about 75 percent of the U.S. semiconductor industry, with a little less than
50 percent of that amount coming from the federal government and the rest
from private industry (CBO, 1990).
1 The Bayh-Dole Act, enacted on December 12, 1980, created uniform patent policies regard-
ing federally funded research. This legislation also provided the legal framework under which
SEMATECH was formed in 1987.
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11
A LESSON ABOUT PRECOMPETITIVE COLLABORATION
At first, former competitors working together at SEMATECH were
wary. Spencer recalled an engineer telling him that her company had told
her to “listen, don’t talk, and lock your file cabinet.” However, the work
at SEMATECH quickly revealed the advantages of cooperation. The prob-
lems being tackled at SEMATECH were being worked on independently by
different companies. “By getting together, those problems could be solved
jointly, saving a great deal of time and a great deal of money,” observed
Spencer.
By the mid-1990s, the United States had regained its market leadership
in the semiconductor industry. There were many reasons for that, Spencer
acknowledged, including changes in tariffs, exchange rates, trade barriers,
and technologies, but SEMATECH clearly played a role.
LESSONS FROM SEMATECH
Spencer highlighted several key points from his experience at
SEMATECH that were necessary for its success. First, it is important to
have stable funding for such a venture. Funding for SEMATECH was pro-
vided through regular federal appropriations and industry. Federal support
for SEMATECH was in the President’s budget that was submitted each
year. Inclusion in the President’s budget is critical, he said, to avoid budget
battles within each agency.
Second, according to Spencer, industry-led collaborations need ties to
universities to draw on the creative ferment of academia. A close associa-
tion is advantageous for the initiation of cooperative efforts with faculty
who are already experts in disparate fields. Additionally, it allows for identi-
fication of outstanding graduates who could work directly for SEMATECH
or one of the member companies. Spencer noted that while a consortium
might be located close to a specific university, it is also important to estab-
lish relationships with every other university where there is an overlapping
common interest.
Most important, said Spencer, such ventures need to attract the best
people to be successful. To do that, those people need to see a way to
enhance their careers. Companies needed to be convinced that they should
send their best people to SEMATECH and that once those individuals
returned to the company, they should receive some kind of promotion,
bonus, or recognition. If companies did not do that, their best people
tended to leave for other companies, since the best people in the industry
were widely recognized and sought by competing companies. “They could
send them to SEMATECH and they’d return a lot smarter and a lot more
knowledgeable than they were when they left,” said Spencer.
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