6
The Path Forward: Recommendations for Targeted Research and Development
The organizational and technical approach taken to date by the Army in recovering, assessing, processing, transporting, storing, and destroying recovered chemical warfare materiel (RCWM) has been effective, although some problem areas have been identified by those involved in the process—for example, at Camp Sibert, in Alabama, determination of RCWM fll required a “significant amount of equipment” and was a “lengthy process,” destruction operations were “costly,” and waste management and disposal were “difficult.”1
For sites at which large numbers of items—in the tens to hundreds of thousands—must be processed and where the destruction of more than a few each day may be required, existing procedures and technologies may be inadequate. An example is Redstone Arsenal (RSA), where there are 17 sites requiring interim measures and source removal2 in over 20,000 linear feet of burial trenches3 and where up to 1 million potentially contaminated items could be found,4 as described in Chapter 5.
Similar quantities of buried CWM may exist at Deseret Chemical Depot, in Utah, and elsewhere. Existing analytical and assessment methods and destruction technologies such as digital radiography and computed tomography (DRCT), portable isotopic neutron spectroscopy (PINS), Raman spectroscopy, the explosive destruction system (EDS), and explosive destruction technologies (EDTs) may not be able to keep up with the requirements at a large burial site if tens or hundreds of items are recovered each day.
Existing administrative procedures, organizational responsibilities, lines of reporting, and sources of funding may also not be sufficient to cope with the magnitude of this problem. One estimate of the scope of the RCWM effort at RSA alone was that initial cost projections were in the $1 billion to $3 billion range and that it was expected to take up to 15 years to complete the remediation.5
Similarly, existing destruction hardware may not have the capacity to destroy the required number of items. The highest throughput rates per 10-hr day reported to an earlier committee for a representative small and commonly recovered item, a 4.2-in. mortar round, were 40 per day in a TDC TC-60, 36 per day in a detonation of ammunition in a vacuum integrated chamber (DAVINCH) DV-65, and 120 per day in a Dynasafe static detonation chamber (SDC) SDC 2000 (NRC, 2006). More recently, the SDC 1200 in Anniston, Alabama, achieved a processing rate of 100 4.2-in. mortar rounds per 10-hr day.6 Throughput, however, may not be an issue since multiple EDT or EDS units can be used if need be.
Of some significance is whether the CWM to be recovered are buried or are above ground in, for example, open trenches. If the former, they must be located, unearthed, and their content assessed, preferably while still in the ground but otherwise following placement in a container, monitoring, and storage. These items are expected to be in a more deteriorated condition than those that have been above ground in open disposal pits or trenches. Potentially agent-contaminated soil must also be assessed and disposed of.
If the CWM items are above ground, as is the case with open disposal pits, processing can proceed more rapidly
1Karl E. Blankenship, Formerly Used Defense Sites (FUDS) Project Manager, Mobile District U.S. Army Corps of Engineers, “Remediation of Contaminated Soil at Camp Sibert, Alabama: The Installation Manager’s Perspective,” presentation to the committee on November 3, 2011.
2Terry de la Paz, Chief, Installation Restoration Branch, Environmental Management Division, RSA, Alabama, “Remediation of Buried CWM at Redstone Arsenal, Alabama: The Installation Manager’s Perspective,” U.S. Army, Presentation to the committee on November 2, 2011.
3Steven A. Cobb, Chief, Governmental Hazardous Waste Branch, Land Division, Department of Environmental Management (ADEM), “Remediation of Buried CWM in Alabama: The State Regulator’s Perspective,” presentation to the committee on November 2, 2011.
4William R. Brankowitz, Senior Chemical Engineer, Science Applications International Corporation, “Non-Stockpile Chemical Materiel Project Redstone Arsenal (RSA) Interim Historical Report,” presentation to the committee on January 18, 2012.
5Ibid.
6Harley Heaton, Vice President-Research, UXB International, to Nancy Schulte, NRC study director, personal correspondence on March 16, 2012.
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6
The Path Forward: Recommendations for
Targeted Research and Development
The organizational and technical approach taken to date spectroscopy, the explosive destruction system (EDS), and
by the Army in recovering, assessing, processing, trans- explosive destruction technologies (EDTs) may not be able
porting, storing, and destroying recovered chemical war- to keep up with the requirements at a large burial site if tens
fare materiel (RCWM) has been effective, although some or hundreds of items are recovered each day.
problem areas have been identified by those involved in the Existing administrative procedures, organizational
process—for example, at Camp Sibert, in Alabama, deter- responsibilities, lines of reporting, and sources of funding
mination of RCWM fill required a “significant amount of may also not be sufficient to cope with the magnitude of this
equipment” and was a “lengthy process,” destruction opera- problem. One estimate of the scope of the RCWM effort at
tions were “costly,” and waste management and disposal RSA alone was that initial cost projections were in the $1
were “difficult.”1 billion to $3 billion range and that it was expected to take up
to 15 years to complete the remediation.5
For sites at which large numbers of items—in the tens to
hundreds of thousands—must be processed and where the Similarly, existing destruction hardware may not have
destruction of more than a few each day may be required, the capacity to destroy the required number of items. The
existing procedures and technologies may be inadequate. highest throughput rates per 10-hr day reported to an earlier
An example is Redstone Arsenal (RSA), where there are committee for a representative small and commonly recov-
17 sites requiring interim measures and source removal2 in ered item, a 4.2-in. mortar round, were 40 per day in a TDC
over 20,000 linear feet of burial trenches3 and where up to 1 TC-60, 36 per day in a detonation of ammunition in a vacuum
million potentially contaminated items could be found,4 as integrated chamber (DAVINCH) DV-65, and 120 per day in a
described in Chapter 5. Dynasafe static detonation chamber (SDC) SDC 2000 (NRC,
Similar quantities of buried CWM may exist at Deseret 2006). More recently, the SDC 1200 in Anniston, Alabama,
Chemical Depot, in Utah, and elsewhere. Existing analytical achieved a processing rate of 100 4.2-in. mortar rounds per
10-hr day.6 Throughput, however, may not be an issue since
and assessment methods and destruction technologies such
as digital radiography and computed tomography (DRCT), multiple EDT or EDS units can be used if need be.
portable isotopic neutron spectroscopy (PINS), Raman Of some significance is whether the CWM to be recov-
ered are buried or are above ground in, for example, open
1Karl
trenches. If the former, they must be located, unearthed, and
E. Blankenship, Formerly Used Defense Sites (FUDS) Project
Manager, Mobile District U.S. Army Corps of Engineers, “Remediation of their content assessed, preferably while still in the ground
Contaminated Soil at Camp Sibert, Alabama: The Installation Manager’s
but otherwise following placement in a container, monitor-
Perspective,” presentation to the committee on November 3, 2011.
ing, and storage. These items are expected to be in a more
2Terry de la Paz, Chief, Installation Restoration Branch, Environmental
deteriorated condition than those that have been above
Management Division, RSA, Alabama, “Remediation of Buried CWM at
ground in open disposal pits or trenches. Potentially agent-
Redstone Arsenal, Alabama: The Installation Manager’s Perspective,” U.S.
Army, Presentation to the committee on November 2, 2011. contaminated soil must also be assessed and disposed of.
3Steven A. Cobb, Chief, Governmental Hazardous Waste Branch, Land
If the CWM items are above ground, as is the case with
Division, Department of Environmental Management (ADEM), “Reme-
open disposal pits, processing can proceed more rapidly
diation of Buried CWM in Alabama: The State Regulator’s Perspective,”
presentation to the committee on November 2, 2011.
4William R. Brankowitz, Senior Chemical Engineer, Science Applica -
5Ibid.
tions International Corporation, “Non-Stockpile Chemical Materiel Project
6Harley
Redstone Arsenal (RSA) Interim Historical Report,” presentation to the Heaton, Vice President-Research, UXB International, to Nancy
committee on January 18, 2012. Schulte, NRC study director, personal correspondence on March 16, 2012.
75
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76 REMEDIATION OF BURIED CHEMICAL WARFARE MATERIEL
TECHNOLOGIES WITH NO TARGETED R&D
since the subsurface location, excavation, and soil treatment
RECOMMENDATIONS
steps are not needed.
For sealed munitions, it is expected that DRCT (X-ray)
Finding 6-1. The committee finds that the following tech-
and PINS will be used to determine the quantity of fill
nologies are sufficiently developed and identifies no research
and the chemical content of the munition. For munitions
and development needs for them:
that have been previously opened and burned or otherwise
treated, as well as for potentially contaminated scrap metal,
• Other organizations have large R&D programs under
it is expected that agent monitors will be used to determine
way in geophysical detection. The best policy for
whether further treatment is required. Finally, it is expected
NSCMP is to simply track developments in these
that recovered items for which no agent is detected will be
programs.
disposed of in accordance with environmental regulations.
• Personal protective equipment.
It is not possible know in advance the processing needs for
• Conventional excavation equipment.
every RCWM at every site. Therefore, the committee cannot
• CWM storage (interim holding facilities, igloos,
recommend site-specific treatment options. It can only iden-
bunkers).
tify and recommend general needs for modifications to the
• Vapor containment facilities and filtering techniques.
supporting technologies listed in the second bullet item of the
• Single Chemical agent identification set Access and
statement of task. The committee hopes that these modifica-
Neutralization System (SCANS).
tions will enable the supporting technologies to better meet
• Digital radiography and computed tomography.
the Army’s needs at RCWM sites, based on the very limited
• The CH2M HILL transportable detonation chamber
information about the quantities and characteristics of the
(TDC).
CWM at these sites.
• The DAVINCH.
Also, it may well be that modifications to existing tech-
• The explosive destruction system (EDS).
nologies—for example, a more accurate PINS, a faster EDS,
• Secondary waste storage and disposal.
or more easily transported EDTs—may be necessary but not
sufficient to meet the Army’s needs, especially at the large
TECHNOLOGIES WITH TARGETED R&D NEEDS
burial sites, where hundreds of thousands of potentially
contaminated items will have to be assessed and treated and
Robotic Excavation Equipment
where existing procedures, while effective, may prove to be
too slow or cumbersome for the quantities involved. It is
As discussed in the section on robotic excavation equip-
possible that at these sites, it will be necessary to design and
ment in Chapter 4, robotic technology has continued to grow
construct facilities where recovered items, whether found
in versatility and reliability. To reduce risk to workers, its
in burial pits or in the open, can be efficiently assessed for
use in the remediation of buried chemical materiel should
agent content and remaining contamination and treated
be investigated and developed.
accordingly.
The existing approach has been effective in disposing of
Finding 6-2. The committee believes that existing robotic
small quantities of RCWM, and processing rates and urgency
systems are capable of accessing and removing buried CWM,
in identification of fill have not been an issue. For example,
resulting in improved safety.
at the Pine Bluff Explosive Destruction System (PBEDS)
facility in Arkansas, between June 2006 and April 2010,
Recommendation 6-1. The Army should demonstrate that
two EDS units destroyed 1,225 4.2-in. mortar rounds and
robotic systems can be reliably utilized to access and remove
Second World War–era German Traktor rockets (an average
buried chemical warfare materiel, and, where applicable, it
processing rate of nearly 27 munitions per month). For those
should use them.
sites containing tens to hundreds of thousands of potentially
chemically contaminated items, processing at this rate may
CWM Packaging and Transportation
not be sufficient. For these sites, new technology capabilities
may well be required. Technology research that could lead
As described in Chapter 4, the Non-Stockpile Chemical
to the development of such capabilities is described below,
Materiel Project (NSCMP) is developing a universal muni-
and technology-related findings and recommendations are
tions storage container. It is fabricated from high-density
provided.
polyethylene, and its use will allow the destruction of over-
packed munitions in the EDS without removing them from
the overpack.
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77
THE PATH FORWARD: RECOMMENDATIONS FOR TARGETED RESEARCH AND DEVELOPMENT
Finding 6-3. Existing overpacks for the EDS may require lengthy, and the Camp Sibert project manager said that the
results “are often qualified to the extent that regulators cannot
removal and additional handling of the contained munition
be satisfied that an item is, or is not, RCWM, thus limiting
prior to destruction.
the disposal options.”12 The manager also commented that
Recommendation 6-2. The Non-Stockpile Chemical War- a better tool is needed to determine whether a munition is
CWM or not.
fare Materiel Project should complete the development and
The NSCMP has R&D projects under way to address
testing of a universal munitions storage container.
some of these PINS-related issues. These R&D efforts are
aimed at generating more definitive analytical results and
Assessment of Recovered Munitions
lowering the detection limit, plus replacing the radioactive
neutron source with a neutron generator to facilitate trans-
Before RCWM can be destroyed, an assessment must
portation of the PINS equipment.
be carried out on each item to determine the nature of the
contained agent and energetics. The noninvasive analytical
Finding 6-4. Improvements are needed in the portable isoto-
method used for this purpose is PINS, which is described in
pic neutron spectroscopy (PINS) data processing to provide
Chapter 4. While PINS is an essential tool in the assessment
more definitive information for the identification of chemical
of recovered munitions, it is not totally reliable. For example,
fills in recovered munitions.
during the destruction of 71 recovered munitions at Schofield
Barracks in Hawaii in 2008, a 75-mm projectile was mistak-
Recommendation 6-3. Research and development should
enly identified as containing phosgene but actually contained
continue on the processing of data from portable isotopic
chloropicrin (NRC, 2009a). Another example is at the Spring
neutron spectroscopy to provide more definitive information
Valley remediation effort, where, sometime in 2002 or 2003,
for the identification of chemical fills in recovered munitions.
three munitions were incorrectly identified as containing
diphenylcyanoarsine when they actually contained arsine.7
As explained in Chapter 4, mixed results were obtained
When destroying munitions in an EDS or by another EDT,
at Camp Sibert when using the Miniature Chemical Agent
it is important to know the TNT-equivalent net explosive
Monitoring System (MINICAMS) for air monitoring in the
weight in order to assess the type and quantity of contained
energetics.8 The U.S. Army Corps of Engineers (USACE) area of a detected subsurface object as the object was being
investigated and removed. It is expected that a similar expe-
project manager at Spring Valley expressed his belief that
rience will be encountered during other remediation efforts.
some of the munitions processed as “explosively configured”
at Spring Valley did not, in fact, contain explosives.9 Process- The problems encountered were as follows:
ing a munition as explosively configured places additional
•
stress on the operators.10 The Spring Valley project manager As part of the MINICAMS calibration procedure, a
midday challenge was used. This procedure can delay
said that PINS “was not very good” at identifying explosives
field operations a few hours.
in recovered munitions and that a better method was needed
• The MINICAMS is a relatively fragile system, not
for this purpose—particularly for small amounts—owing
intended to be moved around on a remediation site,
to low sensitivity for nitrogen, a key element in explosive
materials.11 resulting in a significant amount of downtime. A
more rugged system is needed.
After conducting the PINS analysis for fill and explosive
• In certain parts of Camp Sibert, the presence of
content, the Materiel Assessment Review Board (MARB)
trichloroethylene interfered with determination of
reviews all available information for each RCWM and
mustard by MINICAMS.
presents its assessment. The procedure is complicated and
7Dan
Finding 6-5a. The MINICAMS is a fragile system, not suf-
G. Noble, Project Manager, Spring Valley Baltimore District,
USACE, personal correspondence to Nancy Schulte, NRC study director, ficiently robust to be moved from site to site. This lengthens
February 3, 2012.
downtime.
8Dan G. Noble, Project Manager, Spring Valley Baltimore District,
USACE, “History of the American University Experiment Station,” presen -
Finding 6-5b. A more rugged and portable system for near-
tation to the committee on November 2, 2011.
9Dan G. Noble, Project Manager, Spring Valley Baltimore District,
real-time air monitoring is needed to reduce downtime.
USACE, personal correspondence to Nancy Schulte, NRC study director,
February 3, 2012.
Fewer than 100 munitions have been assessed at Spring
10Karl E. Blankenship, FUDS Project Manager, Mobile District, USACE,
Valley and Camp Sibert. Future large remediation projects—
“Remediation of Contaminated Soil at Camp Sibert, Alabama: The Instal -
lation Manager’s Perspective,” presentation to the committee on November
12Karl E. Blankenship, FUDS Project Manager, Mobile District, USACE,
3, 2011.
11Dan G. Noble, Project Manager, Spring Valley Baltimore District, “Remediation of Contaminated Soil at Camp Sibert, Alabama: The Instal -
USACE, “History of the American University Experiment Station,” presen - lation Manager’s Perspective,” presentation to the committee on November
tation to the committee on November 2, 2011. 3, 2011.
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78 REMEDIATION OF BURIED CHEMICAL WARFARE MATERIEL
Explosive Destruction System
for example, RSA—might entail assessing tens or hundreds
of thousands of munitions or opened munitions that might
The EDS has been very effective in destroying munitions
still contain small amounts of agent and energetics. As dis-
where the processing rate has not been a key factor and
cussed above, the PINS/DRCT/MARB assessment approach
where the munitions were well characterized—that is, the net
has both problems and limitations. If the approach is applied
explosive weight and chemical fill to be treated were known.
to the assessment of tens or hundreds of thousands of muni-
These conditions may not prevail, however, when processing
tions, it may be unable to generate assessment opinions in a
RCWM where small quantities of residual agent might exist
sufficiently timely fashion, and the assessment results may
that are not easily identified by PINS. To increase the capa-
not be sufficiently definitive and accurate to guarantee the
bilities of the EDS, the Project Manager for Non-Stockpile
safety of those who operate the treatment equipment. This
Chemical Materiel (PMNSCM) is carrying out a product
issue needs to be addressed before munitions remediation is
development program with two key elements:
begun at RSA or at other large burial sites.
• Steam injection. Injection of steam into the EDS
Finding 6-6. When dealing with tens or hundreds of thou-
vessel is to be tested. Its expected advantages are
sands of munitions or opened munition bodies that contain
twofold: (1) faster heating than is now obtained
a gent and energetics, the current PINS/DRCT/MARB
by heating with external band heaters only and (2)
approach may not be able to carry out its assessments in a
less liquid waste. This will reduce the 1-hr, 15-min
sufficiently timely fashion, and the results may not be suf-
needed to heat the rinse water from 60°C to 100°C,
ficiently accurate to guarantee the safety of treatment equip-
which originally took from 1315 until 1430 on Day
ment operators.
1. Steam injection is being installed and tested on the
EDS-2 test fixture mentioned above. Testing with live
Recommendation 6-4. The Non-Stockpile Chemical Mate-
agent was planned for 2012.
riel Project should recommend modifications to the current
• Universal reagent. Research has been begun on the
P INS/DRCT/MARB assessment approach or adopt an
identification of a reagent that will be effective for
alternative approach that will function more quickly and
all agents. Testing of 10 reagents on mustard and GD
with more definitive and more accurate results when tens of
(soman) agents has begun, with results pending.
thousands or hundreds of thousands of munitions are to be
assessed at a single site.
Dynasafe SDC 1200
DESTRUCTION OF CONTAMINATED RCWM The committee judges that the Dynasafe technology is a
viable approach to processing large numbers—tens or hun-
As noted in Chapter 5, RCWM can be placed into three
dreds of thousands—of burned and open chemical munition
broad categories: agent contaminated and still containing
bodies that might contain residual agent or energetics. In fact,
energetic components such as fuzes and bursters; agent
this technology may be an optimal approach, especially if a
contaminated but not containing energetics; and agent non-
munition destruction process is also needed at a large burial
contaminated and suitable for unrestricted release. In the
site such as RSA to destroy intact munitions. A Dynasafe
text below, technology options and possible R&D needs are
static detonation chamber (SDC) system could then process
described for RCWM in the first two categories. There are
both types, easily shifting back and forth between intact
no technology needs for the third category, and items in that
munitions that contain energetics and previously opened
category can be sent off-site for recycling or, if they contain
munition bodies that do not. The SDC is the only one of the
a listed waste, sent to a hazardous waste treatment, storage,
four technologies that produces scrap metal that is suitable
and disposal facility (TSDF) for management in accordance
for release for unrestricted use (formerly “5X”).
with the state’s hazardous waste disposal regulations.
As described in Chapter 4, many problems were encoun-
tered when the SDC 1200 was operating on chemical muni-
Destruction of RCWM That Contains Energetics tions at the Anniston Chemical Agent Disposal Facility
(ANCDF), and work was begun on correcting these problems.
Some of the RCWM to be destroyed will still contain
This effort was continuing as this report was being written,
energetic components. For most of these items, existing
with conventional munitions of necessity being employed
EDTs are expected to be adequate. (There are exceptions;
since Anniston no longer has any chemical munitions. The
see “Processing of Unusual Items at Redstone Arsenal” in
continued effort has been designated as a throughput, reli-
Chapter 5.) Possible developmental needs for these technolo-
ability, availability, and maintainability (TRAM) study.
gies are described below.
The committee believes that this study is well planned and
will increase both the throughput rate and the reliability of
the process. Dynasafe, the vendor, is involved in the effort
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79
THE PATH FORWARD: RECOMMENDATIONS FOR TARGETED RESEARCH AND DEVELOPMENT
and is incorporating the design improvements developed use of dry lime scrubbing, as done in the CH2M HILL TDC,
at Anniston into future units. As also noted in Chapter 4, could be considered.
since the SDC for Anniston was manufactured, Dynasafe
has enlarged the thermal oxidizer for its SDC 1200s.13 This Finding 6-8. The SDC spray dryer does not prevent the
will allow better control of excess oxygen and hence more formation of dioxins and furans, and solids sometimes accu-
reliable combustion of CO. mulate on the interior walls of the dryer.
Finding 6-7. Dynasafe has enlarged the thermal oxidizer in its Recommendation 6-6. The Non-Stockpile Chemical Mate-
standard SDC 1200 design. Installation of this larger oxidizer riel Project should evaluate the costs and benefits of improv-
is expected to aid in controlling excess oxygen and hence ing the reliability of the Dynasafe static detonation chamber
result in more complete and consistent combustion of CO. system by replacing the spray dryer with a water-cooled
heat exchanger and continuing to rely on activated carbon
Recommendation 6-5. The Non-Stockpile Chemical Mate- adsorbers to capture the dioxins and furans formed as off-
riel Project should investigate the benefits of the larger gas from the thermal oxidizer is cooled. If disposal of liquid
thermal oxidizer now used in Dynasafe’s standard SDC waste (i.e., spent scrubber solution) becomes a problem,
1200. If, as expected, the larger oxidizer aids in controlling the Project Manager for Non-Stockpile Chemical Materiel
excess oxygen, leading to the more complete and consistent should consider replacing the caustic scrubbers with a dry
combustion of carbon monoxide, the project should con- lime injection system.
sider replacing the current thermal oxidizer with the larger
Finding 6-9. The ongoing development program for the
oxidizer.
Dynasafe SDC 1200 system at the ANCDF is well justified
The committee, however, continues to be concerned about and well planned. It is expected to increase the reliability of
the performance of the spray dryer used at the ANCDF. The the process. The throughput rate of the process, already high,
vendor of the SDC 1200 claimed that the spray dryer would is also expected to increase.
minimize the formation of dioxins (polychlorinated dibenzo-
Recommendation 6-7. The Non-Stockpile Chemical Mate-
p-dioxins) and furans (polychlorinated dibenzofurans) as
the hot gases exiting the thermal oxidizer were cooled in the riel Project should continue its efforts to improve throughput
dryer (NRC, 2010b). Dioxins and furans are highly toxic and reliability of the Dynasafe static detonation chamber
materials. Because they accumulate in the human body, they system.
are of great concern to the public. Emissions of dioxins and
furans are regulated by the state of Alabama (NRC, 2010b)
The Kobe Steel DAVINCH and the CH2M HILL Transportable
and other regulatory authorities. Since the SDC system was
Detonation Chamber
started up, it has become clear that the spray dryer does not
prevent the formation of dioxins and furans, and the acti- The DAVINCH and the TDC are similar in that they both
vated carbon adsorbers in the off-gas treatment system must use external donor charges to access munition bodies and
be depended on to capture the dioxins and furans formed destroy agent fill. Both technologies have been extensivly
there. Also, the solids formed in the spray dryer sometimes used to destroy chemical munitions, and both have been
accumulate on its interior walls. Eliminating the spray dryer modified by their respective developers in light of this experi-
and using a heat exchanger to cool the hot gases from the ence. Consequently, the committee has not identified any key
detonation chamber, as is done in the CH2M HILL TDC R&D needs that could make these technologies more suitable
process, might improve the reliability of the process. The for processing intact RCWM that still contains an agent fill.
existing activated carbon adsorbers would continue to cap- The primary solid waste produced by both technologies is
ture the dioxins and furans formed as the off-gas from the scrap metal from munition bodies that has been decontami-
nated to ≤1VSL but not to a more stringent level that would
thermal oxidizer is cooled. The committee notes that neither
the CH2M HILL TDC nor the DAVINCH system employs allow the scrap metal to be released for unrestricted use.
a rapid quench to minimize the formation of dioxins and Additional development work on both technologies could
furans, instead relying on activated carbon adsorbers to be carried out to allow this to happen.
capture the dioxins and furans that are formed. However, the For the DAVINCH, the need for R&D to make it more
larger Dynasafe system installed at Munster, Germany, does suitable for RCWM destruction will depend on site-specific
employ a venturi quench for that purpose. Elimination of requirements. For example, if the DAVINCH is used to destroy
the spray dryer would result in generation of a liquid waste RCWM, a reduction in the quantity of donor and shaped
stream, the spent scrubber solution. If this is a problem, the charges could reduce both costs and risks associated with
explosives handling. For larger and heavier munitions, it takes
a long time to manually load the munition into the DAVINCH
13Harley Heaton, Vice President-Research, UXB International, personal
vessel, and use of robotic equipment, as practiced in Japan,
correspondence to Nancy Schulte, NRC study director, March 16, 2012.
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80 REMEDIATION OF BURIED CHEMICAL WARFARE MATERIEL
•
could reduce the loading time and any safety issues associated Using the Dynasafe SDC 1200 as noted above. The
with manual handling of the overpacked munitions. SDC 1200 relies on heat to destroy agent in munitions
Both the DAVINCH and the CH2M HILL TDC system still containing an agent fill, whether explosively con-
have suitable air pollution control systems and are already figured or not. It can also be used to destroy residual
designed to withstand detonations of energetics. Although quantities of agent in previously opened and treated
both technologies use donor explosives to access the muni- munitions and to treat contaminated scrap metal,
tion bodies and destroy the agent fill, it may be possible to assuming that the metal can fit into the SDC loading
use only enough donor charges to access the munition cavi- chambers.
ties (as is the case with the EDS) and to then use an external
Finding 6-10. A program to investigate technologies such
source of hot gas to destroy the agent rather than using the
donor charge to do this. This could alleviate safety concerns as the SDC that can process burned and opened munition
associated with the handling of energetics and would reduce bodies that might still contain residual agent and energetics
stresses on the containment vessels associated with the is justified.
detonations. An approach of this nature was once used to
R ecommendation 6-8. N SCMP should evaluate the
eliminate residual agent from the TDC (NRC, 2006).
Dynasafe static detonation chamber for its ability to destroy
recovered chemical warfare materiel, including burned and
Processing of Nonenergetic RCWM
previously opened munition bodies that still contain detect-
Some of the RCWM at large burial sites will not contain able traces of agent and agent-contaminated scrap metal.
energetics such as bursters and fuzes but may still con - This evaluation should include possible modifications to the
tain detectable quantities of agent. This materiel includes SDC feed system, changes in the residence time in the SDC
previously opened and drained munition bodies, scrap metal, chamber, and changes to its off-gas treatment system.
and former production plant equipment, as is expected to be
Recommendation 6-9. If a Dynasafe static detonation cham-
found at RSA, for example. Rather than destroying residual
agent using donor charges in explosive containment vessels ber is not available for destroying agent in recovered open
such as the TDC or the DAVINCH, other options exist. These munition bodies, or is needed full time for the destruction
include, but are not limited to, the following: of intact munitions, the Project Manager for Non-Stockpile
Chemical Materiel should evaluate available alternatives for
• Processing through high-temperature furnaces simi- decontaminating non-energetic recovered chemical warfare
lar to the Blue Grass metal parts treater or the Pueblo materiel.
metal treatment unit or the metal parts furnaces used
Finding 6-11. Many items that are expected to be found at
at the now-closed U.S. chemical munition incinera-
tion facilities. In all cases, the systems would need to Redstone Arsenal are anticipated to contain agent or to be
be gas tight and have appropriate air pollution control agent-contaminated. At the same time, they will be too large
trains. to be fed to available or commonly used decontamination
• Processing through a commercial transportable haz- technologies.
ardous waste incinerator with a rotary kiln. These
R ecommendation 6-10. T he Non-Stockpile Chemical
systems are gas-tight and are equipped with suitable
air pollution control systems. Materiel Project should begin preparations for treatment of
• Processing through a car bottom furnace. Such fur- unusually large agent-contaminated or agent-filled items at
naces feature cars (carts) on which the munitions Redstone Arsenal.
would be loaded that can be rolled on rails into and
out of the furnace. A car bottom furnace used for the Soil and sludge contaminated with agent, degradation
munition body application would need to be of gas- products from agent and energetics and, as mentioned in
tight construction and have an air pollution control Chapters 4 and 5, industrial chemicals, including pesticides
train for discharge of the off-gases. and solvents, will be found at CWM remediation sites. In
• Treating with decontamination solution and then the remediation projects at Camp Sibert and Spring Valley,
analyzing the headspace. This is repeated until the contaminated soil was sent to commercial TSDFs for dis-
headspace concentration is below the VSL. The posal. The Camp Siebert project manager briefed the com-
decontaminated waste can then be shipped off-site mittee on one waste analysis issue, difficulties in obtaining
for recycling.14 toxicity characteristic leaching procedure analyses on soil
contaminated with agent; these difficulties caused delays.
TSDFs require such analyses before accepting the soil for
14Raymond Cormier, Director, Mission Support, Deseret Chemical
land disposal. The Edgewood Chemical Biological Center
Depot, personal communication to Nancy Schulte, NRC study director,
laboratories do not perform these analyses, and commercial
April 2, 2012.
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THE PATH FORWARD: RECOMMENDATIONS FOR TARGETED RESEARCH AND DEVELOPMENT
laboratories cannot accept agent-contaminated samples.15
The committee is passing along these comments, which
impact the timing and cost of a remediation project, but
without presenting any findings or recommendations.
15Karl E. Blankenship, FUDS Project Manager, Mobile District USACE,
“Remediation of Contaminated Soil at Camp Sibert, Alabama: The Instal -
lation Manager’s Perspective,” presentation to the committee on November
3, 2011.