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NCHRP Report 712: Optimization of Tack Coat for HMA Placement (2012)
National Cooperative Highway Research Program (NCHRP)

Citation Manager

Button, Joe, Elseifi, Mostafa A, Scherocman, James A, Mohammad, Louay N, Bae, Abraham, Patel, Nachiketa, Transportation Research Board. "4.1.4 Findings Related to Tack Coat Application." NCHRP Report 712: Optimization of Tack Coat for HMA Placement. Washington, DC: The National Academies Press, 2012.

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Front Matter (R1-R11)
Summary (1-3)
1.3 Research Scope (4-4)
1.4 Research Approach (5-6)
2.1 Tack Coat Materials (7-7)
2.3 Tack Coat Breaking and Setting Time (8-8)
2.4.1 Equipment (9-9)
2.4.2 Proper Tack Coat Application (10-10)
2.5.1 Laboratory Characterization of Tack Coats (11-13)
2.6 Worldwide Survey (14-18)
3.2.1 HMA Pavement Surface Preparation (19-19)
3.2.3 Tack Coat Application (20-21)
3.2.4 Overlay Construction (22-23)
3.2.6 Specimen Coring and Conditioning (24-26)
3.3 Experiment Plan I: Development of a Test Device to Evaluate the Quality of the Bond Strength of Tack Coat Spray Application in the Field (27-27)
3.6 Experiment Plan IV: Effects of Test Temperature and Its Relationship with Tack Coat Rheology (28-29)
3.8 Experiment Plan VI: Effects of Surface Texture and Permeability on Interface Shear Strength (30-31)
3.9 Theoretical Investigation (32-34)
4.1.2 Types of Tack Coat Applied to Different Pavement Surfaces (35-36)
4.1.3 Findings Related to Tack Coat Application Methods (37-43)
4.1.4 Findings Related to Tack Coat Application (44-44)
4.2 Experiment I: Development of a Test Device to Evaluate the Quality of the Bond Strength of Tack Coat Spray Application in the Field (45-45)
4.2.2 Second Generation of LTCQT (46-47)
4.2.3 Development of Tack Coat Test Procedure Using LTCQT (48-48)
4.2.5 Effect of Tack Coat Temperature on the Ultimate Tensile Strength (49-50)
4.3 Experiment II: Rheological Properties of Tack Coat Materials and Its Relationship to Bond Strength (51-51)
4.3.2 Relationship Between LTCQT Test Results and Tack Coat Rheological Properties (52-52)
4.4 Experiment III: Development of a Laboratory Test Procedure to Measure the Interface Bond Strength (53-54)
4.4.1 Effects of Tack Coat Characteristics on Interface Shear Strength (55-57)
4.4.2 Effect of Confining Pressure (58-59)
4.4.3 Effect of Dusty Conditions of HMA Surface (60-60)
4.5.1 Interface Bond Strength at Various Temperatures (61-64)
4.5.3 Relationship Between Interface Shear Strength and Tack Coat Rheology (65-65)
4.6.1 Effects of Tack Coat Type and Residual Application Rate (66-67)
4.6.3 Effects of Surface Wetness (68-68)
4.7 Experimental VI: Effects of Texture and Permeability on Tack Coat Bond Strength (69-71)
4.8 Theoretical Investigation (72-79)
Section 5 - Conclusions (80-81)
References (82-83)
Appendix A - Worldwide Survey Questionnaire (84-88)
Appendix B - ATacker Displacement Rate Verification Experiment (89-89)
Appendix C - Standard Test Method for Assessing Tack Coat Installation Quality Using the LTCQT (90-96)
Appendix D - Comparison of the LISST Device and the Simple Shear Tester (97-97)
Appendix E - Standard Test Procedure for Measuring Interface Bond Strength in the Laboratory Using the LISST (98-105)
Appendix F - Tack Coat Training Manual (106-134)
Abbreviations used without definitions in TRB publications (135-135)

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44 100 80 % of Respondents 60 40 20 0 ASTM Weight Diff. Volume Diff. Not Checked Other D2995 Responses Figure 45. Methods to verify tack application rate. Uniformity of the Applied Tack Coat to fix non-uniformity is taken); 17% do nothing. The results are illustrated in Figure 48. Most of the respondents, 66%, indicated that the require- ment to have the entire surface covered with tack coat material was the main specification to check for uniformity (see Fig- 4.1.4Findings Related to Tack ure 46). The second most-used requirement was to ensure Coat Application that no nozzles are completely or partially blocked, 34%. The Pavement Failures Related to Improper remaining options ranged from 13% to 26%. Tack Rate/Material More than half of the respondents (56%) reported that they do not change their application rate due to any factor. The respondents reported slippage and delamination of the Almost all of the remaining 44% of respondents who change pavement surface layer as approximately equal to results from their application rate changed them based on the condition poor tack coat type or application, 89% and 87%, respec- of the pavement surface. The remaining of the conditions tively. Fatigue cracking was the only other type of failure that ranged between 0% and 10% (see Figure 47). received over 25% of the responses. Other types of failures included shoving, bottom up stripping due to water intrusion, and flushing/bleeding due to excessive tacking (see Figure 49). Remedy for Non-uniform Tack Coat Application Out of the responses compiled, 70% require the contractor Lab/Field Test Methods to Determine to reapply the tack coat material. Of those responses, 70% the Interface Bond Strength require a lower application rate for the reapplication. The remaining respondents who require reapplication of the tack The vast majority of the respondents, 92%, indicated that no coat material either applied the same rate, or they did not testing is performed to measure the bond strength between specify which approach was taken. Two percent asked the pavement layers. Eight percent of the agencies indicated that contractor not to do it on the next pass (and no other action testing is performed on the pavement interface. The traction 100 80 % of Respondents 60 40 20 0 Pavement Percentage No Blocked Proper Proper Not Checked Covered Covered Nozzles Nozzle Height Angle Responses Figure 46. Methods for assurance of tack coverage.