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NCHRP Report 712: Optimization of Tack Coat for HMA Placement (2012)
National Cooperative Highway Research Program (NCHRP)

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Button, Joe, Elseifi, Mostafa A, Scherocman, James A, Mohammad, Louay N, Bae, Abraham, Patel, Nachiketa, Transportation Research Board. "4.2 Experiment I: Development of a Test Device to Evaluate the Quality of the Bond Strength of Tack Coat Spray Application in the Field." NCHRP Report 712: Optimization of Tack Coat for HMA Placement. Washington, DC: The National Academies Press, 2012.

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Page
45
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Page
45
Front Matter (R1-R11)
Summary (1-3)
1.3 Research Scope (4-4)
1.4 Research Approach (5-6)
2.1 Tack Coat Materials (7-7)
2.3 Tack Coat Breaking and Setting Time (8-8)
2.4.1 Equipment (9-9)
2.4.2 Proper Tack Coat Application (10-10)
2.5.1 Laboratory Characterization of Tack Coats (11-13)
2.6 Worldwide Survey (14-18)
3.2.1 HMA Pavement Surface Preparation (19-19)
3.2.3 Tack Coat Application (20-21)
3.2.4 Overlay Construction (22-23)
3.2.6 Specimen Coring and Conditioning (24-26)
3.3 Experiment Plan I: Development of a Test Device to Evaluate the Quality of the Bond Strength of Tack Coat Spray Application in the Field (27-27)
3.6 Experiment Plan IV: Effects of Test Temperature and Its Relationship with Tack Coat Rheology (28-29)
3.8 Experiment Plan VI: Effects of Surface Texture and Permeability on Interface Shear Strength (30-31)
3.9 Theoretical Investigation (32-34)
4.1.2 Types of Tack Coat Applied to Different Pavement Surfaces (35-36)
4.1.3 Findings Related to Tack Coat Application Methods (37-43)
4.1.4 Findings Related to Tack Coat Application (44-44)
4.2 Experiment I: Development of a Test Device to Evaluate the Quality of the Bond Strength of Tack Coat Spray Application in the Field (45-45)
4.2.2 Second Generation of LTCQT (46-47)
4.2.3 Development of Tack Coat Test Procedure Using LTCQT (48-48)
4.2.5 Effect of Tack Coat Temperature on the Ultimate Tensile Strength (49-50)
4.3 Experiment II: Rheological Properties of Tack Coat Materials and Its Relationship to Bond Strength (51-51)
4.3.2 Relationship Between LTCQT Test Results and Tack Coat Rheological Properties (52-52)
4.4 Experiment III: Development of a Laboratory Test Procedure to Measure the Interface Bond Strength (53-54)
4.4.1 Effects of Tack Coat Characteristics on Interface Shear Strength (55-57)
4.4.2 Effect of Confining Pressure (58-59)
4.4.3 Effect of Dusty Conditions of HMA Surface (60-60)
4.5.1 Interface Bond Strength at Various Temperatures (61-64)
4.5.3 Relationship Between Interface Shear Strength and Tack Coat Rheology (65-65)
4.6.1 Effects of Tack Coat Type and Residual Application Rate (66-67)
4.6.3 Effects of Surface Wetness (68-68)
4.7 Experimental VI: Effects of Texture and Permeability on Tack Coat Bond Strength (69-71)
4.8 Theoretical Investigation (72-79)
Section 5 - Conclusions (80-81)
References (82-83)
Appendix A - Worldwide Survey Questionnaire (84-88)
Appendix B - ATacker Displacement Rate Verification Experiment (89-89)
Appendix C - Standard Test Method for Assessing Tack Coat Installation Quality Using the LTCQT (90-96)
Appendix D - Comparison of the LISST Device and the Simple Shear Tester (97-97)
Appendix E - Standard Test Procedure for Measuring Interface Bond Strength in the Laboratory Using the LISST (98-105)
Appendix F - Tack Coat Training Manual (106-134)
Abbreviations used without definitions in TRB publications (135-135)

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45 80 % of Yes Respondents 60 40 20 0 Time of Roadway Roadway Ambient Day vs. Traffic Use Subsequent Year Type Condition Temp. Night Overlay Thickness Responses Figure 47. Reason for tack coat rate change. 100 80 % of Respondents 60 40 20 0 Remove Reapply Price Ask Require Nothing Deduction Contractor Improved not to Repeat Next Pass Responses Figure 48. Steps to correct poor application of tack coat. test, Texas pull-off test, and Florida shear test are some of of the procedures listed for testing the quality of tack coat the laboratory and field test methods being used to quantify materials are residual percentage test; traction test; penetra- interface bond strength between pavement layers. tion test on the residual asphalt; AASHTO M 208, Cationic Emulsified Asphalt (39); and oil distillate test. Quality of Tack Coat Materials Current Research Related to Performance Only 18% of the responses indicated they use a field or of Tack Materials laboratory test to evaluate tack coat material quality. Some Of the respondents, 37% reported that their state or coun- 100 try is conducting or has recently conducted research on tack coat performance. % of Respondents 80 60 4.2Experiment I: Development of 40 a Test Device to Evaluate the Quality of the Bond Strength of 20 Tack Coat Spray Application in 0 the Field Slippage Delamination Fatigue Top-down Rutting Other Cracking Cracking The Louisiana Transportation Research Center (LTRC) Responses and InstroTek, Inc., manufacturer of the ATackerTM, part- Figure 49. Failures attributed to improper tack nered to develop the Louisiana Tack Coat Quality Tester application or type. (LTCQT), which was developed in this project to evaluate the