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74 10 REFERENCED DOCUMENTS Reference Title Address Comments American Geological Institute Provides classification of mineral 4220 King St. angularity. Alexandria, VA 22302-1502 www.agiweb.org ANSI/AWS C2.18-93 Guide for the Protection of Steel American National Standards Provides guidelines for the with Thermal Sprayed Coatings Institute selection, surface preparation, of Aluminum and Zinc & Their 1819 L Street, NW application, and inspection of Alloys and Composites Washington, DC 20036 thermal spray metal coatings. TO BE SUPERCEDED BY www.ansi.org ANSI/AWS C2.18A-XX ANSI/AWS C2.18A-XX Guide for the Application of SSPC: The Society for Will provide guidelines for the SSPC CS 23.00A-XX Thermal Spray Coatings Protective Coatings selection, surface preparation, NACE TPC #XA (Metallizing) of Aluminum, Zinc 40 24th Street, 6th Floor application, and inspection of & Their Alloys & Composites for Pittsburgh, PA 15222-4656 thermal spray metal coatings when the Corrosion Protection of Steel completed. (in preparation) www.sspc.org ANSI/AWS C2.23-XX Specification for the Application NACE International SSPC CS 23.00B-XX of Thermal Spray Coatings 1440 South Creek Dr. NACE TPC #XB (Metallizing) of Aluminum, Zinc Houston, TX 77084-4906 & Their Alloys for the Corrosion Protection of Steel (in www.nace.org preparation) ANSI/AWS C2.16A Guide for Thermal Spray ANSI/AWS Provides procedures and documents Operator Qualification for operator and equipment qualification.
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75 Reference Title Address Comments ANSI Z49.1 Safety in Welding and Cutting American National Standards Institute 1819 L Street NW Washington, D.C. 20036 www.ansi.org ANSI Z87.1 Standard Practices for Occupational and Educational Eye and Face Protection ANSI Z89.1 Safety Requirements for Industrial Head Protection ANSI Z88.2 Standard Practices for Respiratory Protection ANSI/NFPA 51B Standard for Fire Prevention in Use of Cutting and Welding Processes ANSI/NFPA 70 National Electrical Code ASTM B833 Standard Specification for Zinc ASTM International and Zinc Alloy Wire for Thermal 100 Barr Harbor Drive Spraying (Metallizing) W. Conshohocken, PA 19428- 2959 www.astm.org
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76 Reference Title Address Comments ASTM C633 Standard Test Method for ASTM International Laboratory testing of the tensile Adhesion or Cohesive Strength 100 Barr Harbor Drive adhesion of thermal spray metal of Flame-Sprayed Coatings W. Conshohocken, PA 19428- coatings. 2959 www.astm.org ASTM D610 Test Method for Evaluating Degree of Rusting on painted Steel Surfaces provides standard charts for quantifying the amount of rusting on a steel surface ASTM D660 Test Method for Evaluating Degree of Checking of Exterior Paints ASTM D661 Test Method for Evaluating Degree of Cracking of Exterior Paints ASTM D662 Test Method for Evaluating Degree of Erosion of Exterior Paints ASTM D714 Test Method for Evaluating Degree of Blistering of Paints
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77 Reference Title Address Comments ASTM D1186 Standard Test Methods for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to a Ferrous Base ASTM D3359 Test Method for Measuring Adhesion by Tape Test ASTM D4214 Test Method for Evaluating Degree of Chalking of Exterior Paint Films ASTM D4285 Standard Test Method for Indicating Oil or Water in Compressed Air ASTM D4417 Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel Tensile adhesion testing of coatings ASTM D4541 Standard Test Method for Pull- using a dolly attached to the coating Off Strength of Coatings Using with an adhesive. The dolly is Portable Adhesion Testers pulled off the surface using a hand- held device and the tensile force is indicated. Tests using different devices can yield inconsistent results.
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78 Reference Title Address Comments ASTM D4940 Test Method for Conductimetric ASTM International Analysis of Water-Soluble Ionic 100 Barr Harbor Drive Contamination of Blasting W. Conshohocken, PA 19428- Abrasives 2959 www.astm.org ASTM E337 Test Method for Measuring Humidity with a Psychrometer (wet/dry bulb temperatures) ASTM F1130 Standard Practice for Inspecting the Coating of a Ship useful for standardizing the method of reporting the extent of corrosion and coating deterioration AWS C2.1 Recommended Safe Practices for American Welding Society Thermal Spraying 550 NW LeJeune Rd. Miami, FL 33126 www.aws.org AWS TS1 Recommended Safe Practices for Thermal Spraying AWS TSM Thermal Spray Manual AWS TSS Thermal Spraying: Practice, Theory and Application
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79 Reference Title Address Comments BS 5493 Code of Practice for Protective British Standards Institution Provides selection and application Coating of Iron and Steel 389 Chiswick High Rd. guidance for various coatings Structures against Corrosion London W4 4AL including thermally sprayed United Kingdom aluminum and zinc. Current but partially replaced with EN www.bsi-global.com standards. Compressed Gas Commodity Specification for Air Compressed Gas Association Association CGA G7.1 4221 Walney Rd., 6th Floor Chantilly, VA 20151-2423 www.cganet.com EN 473 Non-destructive Testing European Committee for Qualification and Certification Standardization of Personnel Rue de Stassart 36 B-1050 Brussels, Belgium www.cenorm.be EN 582 Thermal Spraying Determination of the Adhesive Tensile Strength EN 657 Thermal Spraying Terminology Classification EN 1395 Thermal Spraying Acceptance Testing of Thermal Spraying Equipment
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80 Reference Title Address Comments EN 13214 Thermal Spraying Thermal European Committee for Spray Coordination Tasks and Standardization Responsibilities Rue de Stassart 36 B-1050 Brussels, Belgium www.cenorm.be prEN 13214 Thermal Spraying Thermal Spray Coordination Tasks and Responsibilities EN ISO 14918 Thermal Spraying Approval Testing for Thermal Sprayers prEN ISO 14919 Thermal Spraying Wires, Rods and Cords for Flame and Arc Spraying Classification Technical Supply Conditions EN 22063 Metallic and Other Inorganic Coatings Thermal Spraying Zinc, Aluminum and Their Alloys FHWA-RD-96-058 Environmentally Acceptable Federal Highway Research report on the use of Materials for the Corrosion Administration environmentally friendly coatings, Protection of Steel Bridges Turner Fairbank Highway including thermally sprayed metal Research Center coatings. 6300 Georgetown Pike McLean, VA 22101-2439 www.tfhrc.gov
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81 Reference Title Address Comments International Organization for Gives procedural instructions for ISO 14918 Thermal Spraying Approval Standardization approval testing of thermal Testing of Thermal Sprayers 1, rue de Varembe sprayers. Defines essential requirements, ranges of approval, Case postale 56 test conditions, acceptance CH-1211 Geneva 20, Switzerland requirements and certification. www.iso.org ISO 14922-1 Thermal Spraying Quality Specifies guidelines to describe Requirements of Thermally thermal spraying quality Sprayed Structures Part 1 requirements suitable for Guidance for Selection and Use application by manufacturers for coating new parts, repair and maintenance. Reference to European (EN) Standards. ISO 14922-2 Thermal Spraying Quality Provides general guidance and Requirements of Thermally reference to European (EN) Sprayed Structures Part 2: Standards. Comprehensive Quality Requirements ISO 14922-3 Thermal Spraying Quality Provides general guidance and Requirements of Thermally reference to European (EN) Sprayed Structures Part 3: Standards. Standard Quality Requirements
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82 Reference Title Address Comments ISO 14922-4 Thermal Spraying Quality International Organization for Provides general guidance and Requirements of Thermally Standardization reference to European (EN) Sprayed Structures Part 4: 1, rue de Varembe Standards. Elementary Quality Case postale 56 Requirements CH-1211 Geneva 20, Switzerland www.iso.org ISO 2063 Metallic Coatings Protection of Iron and Steel against Corrosion Metal Spraying of Zinc, Aluminum and Alloys of these Materials ISO 8502 Preparation of Steel Structures Before Application of Paint and Related Products Tests for the Assessment of Surface Cleanliness JIS H 8300 Zinc, Aluminum and their Alloys Japan Standards Association Contains QA provisions for Sprayed Coatings Quality of 4-1-24 Akasaka Minato-ku thermally sprayed aluminum and Sprayed Coatings Tokyo 107-8440 Japan zinc. www.jsa.or.ip
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83 Reference Title Address Comments MIL-80141C Metallizing Outfit, Power Gas, Commander Guns and Accessories Naval Sea Systems Command SEA 5523 Department of the Navy Washington, DC 20362-5101 http://stinet.dtic.mil Provides specifications for MIL-M-6712C Metallizing Wire chemistry, dimensions, winding and finish of wire for flame spray, including zinc and aluminum. MIL-STD-1687A(SH) Thermal Spray Processes for Provides information for thermally Naval Ship Machinery spraying metal coatings onto Applications machinery. Contains requirements for qualification of procedures and operators, use of thermal spray equipment and material, quality assurance requirements and qualification tests. MIL-STD-2138A(SH) Metal Sprayed Coatings for Provides specifications for surface Corrosion Protection aboard preparation, application and testing Naval Ships (Metric) of thermally sprayed aluminum to ships. Note that zinc is not included because of health hazards.
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84 Reference Title Address Comments NACE Publication Splash Zone Maintenance NACE International 1G194 Systems for Marine Steel 1440 South Creek Dr. Structures Houston, TX 77084-4906 www.nace.org NACE Publication Surface Preparation of 6G186 Contaminated Steel Surfaces NACE Standard Standard Recommended RP0287 Practice, Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel Surfaces Using a Replica Tape NACE TM0170 Visual Comparator for Surfaces of New Steel Airblast Cleaned with Sand Abrasive NACE TM0175 Visual Standard for Surfaces of New Steel Centrifugally Blast Cleaned with Steel Grit and Shot NACE Technical A Manual for Painter Safety Report T-60-5
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85 Reference Title Address Comments NIOSH Respiratory Protection An National Institute for Employer's Manual Occupational Safety & Health Robert A. Taft Laboratories 4676 Columbia Parkway Cincinnati, OH 45226 www.cdc.gov/niosh NIOSH Respiratory Protection A Guide for the Employee OSHA CFR 29 Part Occupational Safety and Health Occupational Safety & Health 1910 Standards Administration 200 Constitution Ave. NW Washington, D.C. www.osha.gov SAE J827 Peening Media, General Society of American Requirements of High Carbon Automotive Engineers Cast Steel Shot 755 W. Big Beaver Suite 1600 Troy, MI 48084 www.sae.org
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86 Reference Title Address Comments SS-EN 1395 Thermal Spraying Acceptance Swedish Standards Institute Provides acceptance inspection Inspection of Thermal Spraying SIS Forlag AB requirements for thermal spraying Equipment 118 80 Stockhom, Sweden equipment for plasma, arc and www.sis.se flame spraying. SSPC SP-0/NACE No. 2 Near-White Blast Cleaning SSPC The Society for Protective Coatings 40 24th Street, 6th Floor Pittsburgh, PA 15222-4656 www.sspc.org SSPC SP-5/NACE No. 1 White-Metal Blast Cleaning SSPC VIS-1-89 Visual Standard for Abrasive Blast Cleaned Steel SSPC AB-1 Mineral and Slag Abrasives SSPC AB-2 Specification for the Cleanliness of Recycled Ferrous Metallic Abrasives SSPC AB-3 Newly Manufactured or Re- Manufactured Steel Abrasives
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87 Reference Title Address Comments SSPC CS-23.00 Guide for Thermal Spray SSPC The Society for Provides guidance for surface Metallic Coating Systems Protective Coatings preparation, application and testing 40 24th Street, 6th Floor of aluminum, zinc-aluminum and Pittsburgh, PA 15222-4656 zinc thermal spray metal coatings. www.sspc.org IT IS TO BE REPLACED BY SSPC CS 23.00A-XX PRESENTLY IN PREPARATION. SEE ALSO ASTM AND NACE DOCUMENTS. SSPC PA-1 Shop, Field and Maintenance Painting SSPC PA-2 Measurement of Dry Paint Thickness with Magnetic Gages SSPC PA Guide 3 A Guide to Safety in Paint Application SSPC QP- Standard Procedure for Evaluating Qualifications of Painting Contractors SSPC SP-1 Solvent Cleaning Provides details for removing grease and oil contamination prior to final surface preparation.
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88 Reference Title Address Comments SSPC SP-3 Power Tool Cleaning SSPC The Society for Provides details for removing Protective Coatings scaling and heavy corrosion prior to 40 24th Street, 6th Floor final surface preparation. Pittsburgh, PA 15222-4656 www.sspc.org SSPC SP- 5/NACE 1 White Metal Blast Cleaning SSPC/NACE Provides details on proper surface preparation quality prior to thermal spray metal application. SSPC SP COM Surface Preparation Provides a discussion and Commentary information about the factors that influence surface preparation. Provides information on thermal US Army Corps of Engineering and Design, U.S. Army Corps of Engineers Champaign, IL spray metal coatings for coating Engineers (USACE) Thermal Spraying: New selection, surface preparation, Engineering Manual Construction and Maintenance application, testing and quality EM 1110-2-3401 http://www.usace.army.mil/inet/ assurance. usace-docs/ Provides specific recommendations US Army Corps of Section 09971, Metallizing: for the selection of thermal spray Engineers (USACE) Hydraulic Structures metal coating systems in different Guide Specification for environments for Corps of Construction CEGS- Engineers structures. 9971 US Army Corps of Section 09965, Painting: Provides specific recommendations Engineers (USACE) Hydraulic Structures for the selection of coating systems Guide Specification for for Corps of Engineers structures. Construction CEGS- 09965