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NCHRP Report 539: Aggregate Properties and the Performance of Superpave-Designed Hot-Mix Asphalt (2005)
National Cooperative Highway Research Program (NCHRP)

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Transportation Research Board. "4.4.1 Effect of Gradation." NCHRP Report 539: Aggregate Properties and the Performance of Superpave-Designed Hot-Mix Asphalt. Washington, DC: The National Academies Press, 2005.

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Page
69
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Page
69
Front Matter (R1-R10)
Summary (1-11)
1.1 Introduction (12-12)
1.3 Scope (13-13)
2.2.1 Background (14-14)
2.2.2 Relationship Between Percent Coarse Aggregate Fractured Faces and Performance (15-15)
2.2.4 Alternative Methods of Measuring Coarse Aggregate Angularity (16-17)
2.2.5 Summary of Research Related to Coarse Aggregate Angularity (18-18)
2.3.2 Relationship Between F&E and Performance (19-21)
2.3.3 Precision of F&E Tests (22-22)
2.3.4 Summary of Research Related to F&E (23-23)
2.4.2 Uncompacted Voids Content in Fine Aggregate (24-24)
2.4.3 Alternative Methods of Measuring FAA (25-25)
2.4.4 Relationships Between Fine Aggregate Shape, Angularity, and Texture and HMA Performance (26-33)
2.4.6 Summary of Findings on Fine Aggregate Texture and Angularity (34-34)
2.5.2 Video Imaging Systems (35-36)
2.5.3 Image Analysis (37-38)
2.6.4 Methylene Blue Test (39-39)
2.6.6 Net Adsorption Test (40-40)
2.6.8 Summary of Aggregate Tests Related to Moisture Damage (41-41)
2.7.1 Aggregate Tests Related to Abrasion Resistance and Breakdown (42-47)
2.7.2 Aggregate Tests Related to Weathering and Freeze-Thaw Durability (48-48)
2.7.4 Summary of Tests Related to Aggregate Durability (49-49)
2.8.1 Methods for Analyzing Gradations (50-50)
2.8.2 Effect of the Restricted Zone on HMA Performance (51-51)
2.9.1 Research on Fines and Fillers (52-54)
2.10 Effect of Crushing Operations on Aggregate Properties (55-55)
2.10.1 Types of Crushers (56-56)
2.10.2 Factors Affecting Aggregate Shape (57-57)
2.10.4 Influence of Shape on Performance (58-59)
3.2.2 Fine Aggregate Angularity (60-61)
3.2.3 Coarse Aggregate Angularity (62-62)
3.3.1 Introduction (63-63)
3.3.3 Sulfate Soundness (64-64)
3.4.2 Aggregate Specific Gravity (65-65)
3.5 Summary of Agency Specification Survey (66-66)
4.3 WesTrack (67-68)
4.4.1 Effect of Gradation (69-69)
4.4.2 Relationship Between Aggregate Properties and Performance (70-70)
4.5 Summary of Data from In-Service Pavements and Accelerated Load Facilities (71-71)
5.2.1 Laboratory Evaluation (72-72)
5.3.3 Field Evaluation (73-73)
6.1.3 Fine Aggregate Angularity (74-74)
6.4 Aggregate Production (75-75)
6.5 Long-Term Pavement Studies and Accelerated Testing (76-76)
References (77-84)
Glossary (85-85)
Appendix - NCHRP Project 9-35 Aggregate Specification Survey (86-90)
Abbreviations used without definitions in TRB publications (91-91)

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69 4.4 2000 NCAT TEST TRACK 4.4.1 Effect of Gradation Gradation, aggregate type, and NMAS are experimental When the Superpave method was first implemented, the factors at the NCAT test track (178). Eight aggregate types-- restricted zone excluded many aggregate blends close to the quartzite, granite, a limestone-slag blend, gravel, a limestone­ maximum density line that had been used previously. Initially, recycled asphalt pavement (RAP) blend, a limestone-gravel- it was felt that coarse-graded mixes would be more rut resis- RAP blend, sandstone, and quartz gravel--are represented, tant than fine-graded mixes. However, the rapid failure of the providing a range of aggregate consensus and source proper- coarse-graded mixtures in the WesTrack experiment created ties. Three NMASs were used: 9.5, 12.5, and 19.0 mm. Four concern about coarse-graded Superpave mixes. Gradations major gradation shapes are included: above the restricted passing above the restricted zone, through the restricted zone, zone (fine), through the restricted zone, below the restricted and below the restricted zone were placed at the 2000 NCAT zone, and SMA gap grading. Structural capacity was not a Test Track. Although each of the sponsoring agencies deter- variable in the 2000 NCAT Test Track. The pavement sec- mined the mixes to be placed on their sections, there are a tion consisted of two 2-in. experimental lifts on 15 in. of number of cases in which the effect of gradation can be com- HMA base. The 19 in. of HMA were placed on top of 5 in. pared with the same aggregate source and binder grade. of asphalt treated drainage layer, 6 in. of crushed stone, and Figure 31 shows comparisons between coarse- and fine- 12 in. of A-2 improved subgrade. graded mixes produced with PG 67-22 asphalt binder for The maximum wire-line rut depth after 10 million ESALs three aggregate types. An analysis of variance was performed was 7.27 mm (179). This level of rutting and the next highest with rut depth as the response variable and gradation and rut depth occurred in two sections with unmodified binder that aggregate type as factors. Wire-line rut depths taken at three were placed at optimum +0.5% binder content. This illustrates random locations within each section were used as factors. that there were no true rutting "failures" at the 2000 NCAT As shown in Table 16, gradation is not a significant factor Test Track; however, some observations can be drawn from affecting rut depth. However, aggregate type and the inter- the track performance in relation to aggregate properties. action between aggregate type and gradation are significant. Figure 31. Effect of gradation type on rut depth. TABLE 16 Analysis of variance on effect of gradation on rut depth Source Degrees of F-statistic p-value Significant Freedom at 5% Aggregate Type 2 6.68 0.011 Yes Gradation 1 4.30 0.060 No Aggregate Type*Gradation 2 8.15 0.006 Yes Error 12 Total 17