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DESIGN AND CONSTRUCTION GUIDELINES
FOR GEOSYNTHETIC-REINFORCED SOIL BRIDGE
ABUTMENTS WITH A FLEXIBLE FACING
SUMMARY A rational design method and construction guidelines for geosynthetic-reinforced
soil (GRS) bridge abutments with a flexible facing have been developed in this study.
The design method and construction guidelines were established based on the findings
of (1) a literature study, (2) full-scale experiments, and (3) an analytical study. Each
study and the major findings are summarized below.
Literature Study
The literature study included reviewing and synthesizing the measured behavior and
lessons learned from case histories of GRS bridge-supporting structures with flexible
facings, including six in-service GRS bridge abutments and six full-scale field experi-
ments of GRS bridge piers and abutments. The following were observed about the per-
formance, design, and construction of the GRS bridge-supporting structures:
· GRS bridge abutments with a flexible facing are a viable alternative to conventional
bridge abutments. All six in-service GRS abutments performed satisfactorily under
service loads. The maximum settlements and maximum lateral displacements for all
the abutments met the tolerable movement criteria based on experience with real
bridges--100 mm (4 in.) for settlement and 50 mm (2 in.) for lateral displacement.
· With a well-graded and well-compacted granular backfill and closely spaced rein-
forcement (e.g., 0.2 m of vertical spacing), the load-carrying capacity of a GRS
bridge-supporting structure can be as high as 900 kPa. The load-carrying capacity
will be significantly smaller (down to 120 to 140 kPa) when the backfill is of a low
density or the reinforcement is not of sufficient length or strength.
· With a well-graded and well-compacted granular backfill, the maximum settle-
ment of the loading slab (sill) and the maximum lateral movement of the wall face
can be very small under service loads. With a lower quality backfill, the move-
ments will be significantly larger.
· Fill placement density plays a major role in the performance of the GRS structures.
· Preloading can significantly reduce post-construction settlement of a GRS abut-
ment by a factor of 2 to 6, depending on the initial placement density. If there is a
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significant difference in the height of the two abutments supporting a bridge,
preloading is an effective way to reduce differential settlement.
· With a well-graded and well-compacted granular backfill, long-term creep under
service loads can be negligibly small.
· For all the bridge-supporting structures, the maximum tensile strains in the rein-
forcement were in the range of 0.1 percent to 1.6 percent under service loads, with
larger maximum strains being associated with lower strength backfill.
· Reinforcement length and reinforcement type appear to have only a secondary
effect on the performance characteristics.
· The "sill clear distance" (i.e., the distance between front edge of sill and back face
of wall facing) used in the cases varies widely, from 0.2 m to 2.2 m. A small sill
clear distance can only be used with well-compacted backfill, especially near the
wall face. A larger sill clear distance may result in a longer bridge deck (thus
higher costs) and may compromise stability if the reinforcement is not of sufficient
length.
Full-Scale Experiments
The full-scale experiments, referred to as the NCHRP test abutments, consisted of
two test sections: the Amoco test section and the Mirafi test section, in a back-to-back
configuration. The two test sections differed only in the type of reinforcement. The
main features of the test sections were as follows:
· Abutment height: 4.65 m (15.25 ft)
· Sill: 0.9 m 4.5 m (3 ft x 15 ft)
· Clear distance: 0.15 m (6 in.)
· Reinforcement type: Amoco test section: Amoco 2044 (Tult 70 kN/m)
Mirafi test section: Mirafi 500x (Tult 21 kN/m)
· Reinforcement length: 3.5 m (10 ft)
· Reinforcement spacing: 0.2 m (8 in.)
· Facing: Cinder blocks, without mechanical connection be-
tween blocks
· Backfill: A non-plastic silty sand (SP-SM), with internal friction
angle 34.8° from standard direct shear tests; field
placement density 100 percent of T-99.
· Loading: Vertical loads applied to sill in 50 kPa increments. The
loading was terminated at 814 kPa for the Amoco test
section (as the loading rams reached their maximum
extension) and 414 kPa for the Mirafi test section
(because of "excessive" deformation).
The measured performance and observed behavior of the NCHRP test abutments are
presented in Chapter 2. Highlights of the measured performance and observed behavior
follow.
Load-Carrying Capacity and Ductility
· As the loading was being terminated, 814 kPa applied pressure for the Amoco test
section and 414 kPa for the Mirafi test section, the Mirafi test section had
approached a bearing failure condition while the Amoco test section appeared to
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be still sufficiently stable. For a typical design pressure of 200 kPa, the safety mar-
gin in terms of load-carrying capacity is considered "acceptable" for the Amoco
test section and "marginally acceptable" for the Mirafi test section.
· With a sufficiently strong reinforcement, the Amoco test section was still exhibit-
ing a near-linear load-settlement relationship at 814 kPa, about four times the typ-
ical design pressure of 200 kPa, although the deformation had become fairly
large--a clear indication of a high ductility of the abutment system. With a weak
reinforcement, however, the ductility was significantly compromised. As the
applied pressure increased beyond 200 kPa, the rate of settlement continued to
increase with increasing applied pressure.
Sill Settlement and Angular Distortion
· The settlement of the sill in the Mirafi test section was about 80 percent greater
than in the Amoco test section under an applied pressure of 200 kPa. As the load-
ing was terminated, 814 kPa for the Amoco test section and 414 kPa for
the Mirafi test section, the average sill settlement of the two test sections was
comparable.
· The sill settlement of the Amoco test section under 200 kPa met the typical settle-
ment criterion of 100 mm (4 in.); while in the Mirafi test section, the sill settlement
was likely to compromise ride quality, but would still be considered "tolerable."
· For an 18-m (60-ft)-long single-span bridge, the "maximum possible" angular dis-
tortions for both test sections were below the typical acceptable criterion of 1:200.
Lateral Movement of Abutment Wall
· For both test sections, the abutment wall moved outward with the maximum
movement occurring near the top of the wall. The maximum lateral displacements
at 200 kPa were somewhat below the typical maximum lateral movement crite-
rion of 50 mm (2 in.).
Contact Pressure on Foundation Level
· The measured contact pressure was the highest beneath the wall face and
decreased nearly linearly with the distance from the wall face.
· The 2V:1H pyramidal distribution method suggested by the NHI manual yielded
approximately the "average" measured contact pressure, although the calculated
pressures were somewhat higher than the measured average values at higher
applied pressures.
Observed Behavior
· A tension crack was observed on the wall crest in both load test sections. The tension
crack was first observed near where the reinforcement ended at an applied pressure
of 150 to 200 kPa. The location of the tension crack suggested that the assumption
of a rigid reinforced soil mass in the existing design methods for evaluating external
stability is a sound assumption. If an upper wall had been constructed over the test
abutment, as in the case of typical bridge abutments, the tension crack would not
have been visible and would perhaps be less likely to occur.
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· Under higher applied loads, the facing blocks in the top three courses were pushed
outward as the sill tilted counter-clockwise toward the wall face. This suggests that
(1) a sill clear distance of 0.15 m, a minimum value stipulated by the NHI manual,
may be too small, and (2) it may be beneficial to increase the connection strength
in the top three to four courses of the facing during construction.
Analytical Study
The Analytical Tool
A finite element software program, DYNA3D, written by Hallquist and Whirley in 1989
(along with its PC version, LS-DYNA), was selected as the analytical tool for the study.
The capability of DYNA3D/LS-DYNA for analyzing the performance of segmental fac-
ing GRS bridge abutments was evaluated critically. The evaluation included comparing
the analytical results with measured data of five well-instrumented full-scale experi-
ments. The comparisons are presented in NCHRP Web-Only Document 81. Very good
agreements between the analytical results and all the measured quantities (including fail-
ure loads, when applicable) were obtained.
Parametric Analysis
An extensive parametric analysis was conducted by using the analytical tool. For the
parametric analysis, a bridge abutment configuration and a set of material properties
were selected as the base case. The performance characteristics of the base case as
affected by soil density (i.e., soil stiffness and friction angle), reinforcement stiffness,
reinforcement spacing, reinforcement truncation, and the sill clear distance were inves-
tigated. The results of the performance analysis (presented fully in Chapter 2) are sum-
marized below.
· Effect of reinforcement spacing: For a fill with 34°, the effect of reinforcement
spacing on the abutment performance was very small when the applied pressure was
less than 100 kPa. At 200 kPa, there was a 25 percent increase in sill settlement as
the spacing increased from 0.2 m to 0.4 m, and another 25 percent increase as the
spacing increased from 0.4 m to 0.6 m. The increase in settlement because of an
increase in reinforcement spacing was higher at 400 kPa than at 200 kPa.
· Effect of soil stiffness and strength: At reinforcement spacing of 0.2 m, the sill
settlement of an abutment with 34° soil friction angle was 23 percent and 35 per-
cent higher than those with 37° and 40° friction angles, respectively. The effect
was more pronounced for reinforcement spacing of 0.4 m. The performance of
an abutment with 34° and reinforcement spacing 0.2 m was very similar
to an abutment with 37° and reinforcement spacing 0.4 m, suggesting that
more closely spaced reinforcement had an effect similar to denser fill compaction.
· Effect of reinforcement stiffness: For a soil with 34° and reinforcement
spacing 0.2 m, the sill settlement decreased 43 percent at 200 kPa as the rein-
forcement stiffness increased from 530 kN/m to 5,300 kN/m. The sill settlement
increased about 250 percent as the reinforcement stiffness decreased from
530 kN/m to 53 kN/m.
· Effect of sill clear distance: The sill settlement increased about 20 percent when
the sill clear distance increased from 0 to 0.15 m and increased another 10 percent
when the sill clear distance increased from 0.15 to 0.3 m.
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· Effect of truncated reinforcement at base: For a soil with 34° and reinforce-
ment spacing 0.4 m, the effect was insignificant.
Load-Carrying Capacity Analysis
To determine the allowable sill pressures for the recommended design method, 72
additional analyses were performed using the LS-DYNA code. The effects of the fol-
lowing parameters were investigated: sill type (integrated sill and isolated sill), sill
width (0.8 m, 1.5 m, and 2.5 m), reinforcement spacing (0.2 m and 0.4 m), soil friction
angle (34°, 37°, and 40°), and foundation (6-m thick medium sand foundation and rigid
foundation).
The results of the load-carrying analysis (presented more fully in Chapter 2 of this
report) are summarized below.
· For reinforcement spacing of 0.2 m, none of the abutments suffered from any sta-
bility problems up to an applied pressure of 1,000 kPa.
· For reinforcement spacing of 0.4 m, most of the abutments encountered facing fail-
ure (i.e., the top two to three courses of facing blocks "fell off" the wall face) when
the applied pressure exceeded 500 kPa to 970 kPa (depending on the geometric
condition and material properties of the abutment). Only those abutments with sill
width 0.8 m and soil friction angle 37° and 40° did not encounter facing fail-
ure up to an applied pressure of 1,000 kPa. Nonetheless, there was no catastrophic
failure in any of the abutments up to 1,000 kPa applied pressure.
· The differences in the magnitude of the performance characteristics for between
34° and 37° were generally greater than those between 37° and 40°. This suggests
that increasing the soil friction angle (by selecting a better fill type and/or with bet-
ter compaction efforts) to improve the performance characteristics will be more
efficient for soils with a lower friction angle than for soils with a higher friction
angle.
· The effect of reinforcement spacing on sill settlement and maximum lateral
displacement of wall face was significant, especially at higher applied pressure
(i.e., greater than 200 kPa).
· A glaring difference between an integrated sill and an isolated sill was in the rota-
tion of the sill. The integrated sills experienced counter-clockwise tilting; while
the isolated sills generally experienced clockwise rotation, except for a larger sill
width (2.5 m) where the rotations were clockwise.
· Over a rigid foundation, the abutments tend to have significantly smaller sill
settlements, smaller maximum lateral wall displacements, smaller sill lateral
movements, and smaller sill rotations (except for isolated sills) than the abutments
situated over a medium sand foundation.
The allowable bearing pressures of GRS abutments were evaluated using the results
of the 36 analyses with a medium sand foundation, because GRS abutments offered
more conservative allowable bearing pressures than those abutments with a rigid foun-
dation. Two performance criteria were examined. One criterion involves a limiting sill
settlement, where the allowable bearing pressure is corresponding to a sill settlement
of 1 percent of the lower wall height (i.e., 1%H). The other criterion involves the dis-
tribution of the critical shear strain in the reinforced soil mass, where the allowable
bearing pressure corresponds to a limiting condition in which a triangular critical shear
strain distribution reaches the back edge of the sill (i.e., the heel of the sill).
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The bearing pressures obtained from the two performance criteria formed the basis
for the recommended allowable bearing pressures in the recommended design method
presented in Chapter 3.
Major Refinements and Revisions to the NHI Design Method
The recommended design method adopted the format and basic methodology of the
NHI design method for mechanically stabilized earth (MSE) abutments. Fourteen spe-
cific refinements and revisions to the NHI design method are stipulated in the recom-
mended design method. The refinements and revisions and the basis for each refinement
and revision are presented in Chapter 3. The major refinements and revisions to the
NHI design method are as follows:
· The allowable bearing pressure of the bridge sill on a load-bearing wall (the lower
wall) of a GRS abutment is determined as a function of the friction angle of the
fill, reinforcement vertical spacing, sill width, and sill type (isolated sill or inte-
grated sill). A simple three-step procedure is provided for determining the allow-
able bearing pressures under various design conditions.
· The default value for reinforcement vertical spacing is set as 0.2 m. To ensure sat-
isfactory performance and an adequate margin of stability, reinforcement spacing
greater than 0.4 m is not recommended for GRS abutments under any conditions.
· To provide improved appearance and greater flexibility in construction, a front
batter of 1/35 to 1/40 from the vertical is recommended for a segmental abutment
wall facing. A typical setback of 5 to 6 mm between successive courses of facing
blocks is recommended for blocks 200 mm (8 in.) high.
· The reinforcement length may be "truncated" in the bottom part of the wall if the
foundation is "competent." The recommended configuration of the truncation is
reinforcement length 0.35 H at the foundation level (H total height of the
abutment wall) and increases upward at a 45° angle. The allowable bearing pres-
sure of the sill, as determined by the three-step procedure, should be reduced by
10 percent for truncated-base walls. Permitting truncated reinforcement typically
will produce significant savings when excavation is involved in the construction
of the load-bearing wall of a bridge abutment.
· A recommended sill clear distance between the back face of the facing and the
front edge of the sill is 0.3 m (12 in.). The recommended clear distance is a result
of finite element analysis with the consideration that the soil immediately behind
the facing is usually of a lower compacted density because a heavy compactor is
not permitted close to the wall face.
· For most bridge abutments, a relatively high-intensity load is applied close to the
wall face. To ensure that the foundation soil beneath the abutment will have a suf-
ficient safety margin against bearing failure, a revision is made to check the con-
tact pressure over a more critical region--within the "influence length" D1 (as
defined in Chapter 3) behind the wall face or the reinforcement length in the lower
wall, whichever is smaller. In the current NHI manual, the contact pressure is the
average pressure over the entire reinforced zone (with eccentricity correction).
· If the bearing capacity of the foundation soil supporting the bridge abutment is
found only marginally acceptable or slightly unacceptable, it is recommended that
a reinforced soil foundation (RSF) be employed to increase its bearing capacity
and reduce potential settlement. A typical RSF is formed by excavating a pit that
is 0.5 * L deep (L reinforcement length in the load-bearing wall) and replacing
it with compacted road base material reinforced by the same reinforcement to be
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used in the load-bearing wall at 0.3 m vertical spacing. The lateral extent of the
RSF should at least cover the vertical projection of the reinforced soil area and
should extend no less than 0.25 * L in front of the wall face.
· Both a minimum ultimate tensile strength and a minimum tensile stiffness of the
reinforcement should be specified to ensure sufficient tensile resistance at the ser-
vice loads, to provide adequate ductility, and to ensure a sufficient safety margin
against rupture failure. A recommended procedure for determining the required
minimum tensile stiffness (at 1.0% strain) and the minimum ultimate tensile
strength has been stipulated.
· It is recommended to extend the reinforcement lengths in both the upper and lower
walls--at least the top three layers in each wall--to approximately 1.5 m beyond
the end of the approach slab to enhance the integration effect of the abutment walls
with the approach embankment, so as to eliminate the bridge "bumps"--a chronic
problem in many bridges.
· Connection strength is not a design concern as long as (1) the reinforcement
spacing is kept no greater than 0.2 m, (2) the selected fill is compacted to meet
the specification stipulated in the recommended construction guidelines, and
(3) the applied pressure does not exceed the recommended design pressures in the
recommended design method.
Recommended Construction Guidelines
The recommended construction guidelines were established based on the guidelines
for segmental GRS walls as provided by various agencies (including AASHTO,
NCMA, FHWA, CTI, SAGP, and JR) as well as the authors' observations and experi-
ences with the construction of GRS walls and abutments. The construction guidelines
focus on GRS abutments with a segmental concrete block facing. Only the basic con-
struction guidelines for three types of flexible facing (i.e., geotextile-wrapped, timber,
and natural rock facing) are presented.