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OCR for page 15
15
Table 9. Fine aggregate uncompacted voids content (Method A)
and methylene blue values.
Mixture ID FA-1 FA-2 FA-3 FA-4 FA-5b FA-6b
Crushed
Natural Natural Granite Dolomite Traprock
Aggregate Type Gravel
Sand A Sand B Sand Sand Sand
Sand
Uncompacted Voids Content, %
Mixture Design 40.3 46.1 41.9 49.1 46.8 49.2
HMA Plant
39.2 47.6 42.0 48.9 46.2 49.3
Stockpile
Sample Source
HMA Plant
38.7 45.1 40.9 46.2 45.0 46.6
Mixture
APT Cores 38.3 44.7 41.0 45.5 45.1 46.4
Methylene Blue Value
Mixture Design 3.3 1.3 4.9 11.1 2.8 5.1
HMA Plant 7.8 1.3 5.5 5.8 2.8 6.9
Stockpile
these three aggregates, the materials delivered to the hot-mix using specimens compacted to the Ndes value. Once the
plant apparently had fines that were somewhat different from design binder content was selected, additional specimens
the materials used in the mixture design. were compacted to Nmax to ensure that the mixture density at
this point was less than 98 percent of the maximum theoret-
ical density.
Mixture Designs A 12.5-mm NMAS was used for all mixtures because of
its wide use by highway agencies for HMA surface mix-
All mixtures were designed using the Superpave volumet-
tures. A single, unmodified asphalt binder, PG 64-22, was
ric mixture design method outlined in the Asphalt Institute
used in all mixtures, because it represents a typical neat
Manual, SP-2, Superpave Level I Mix Design, and subsequent
binder grade for much of the United States and is included
addendum. The number of design gyrations, Ndes, and max-
in most specifications. The experiments were designed to
imum number of gyrations, Nmax, used for all designs were
assess aggregate contribution to HMA mixture perform-
100 and 160, respectively. This compaction effort was
ance. The complete binder and mixture design data are
selected based on a design Equivalent Single Axle Load
included in Appendix B, which is available in NCHRP Web-
(ESAL) level of 3 to 30 million. Before compaction, all mix-
Only Document 82.
tures were aged for 2 hours at the compaction temperature.
Design binder contents were selected at 4-percent air voids
Coarse-Graded Mixtures
6
y = 0.42x - 15.16 A natural sand with a UVA of 40.3 percent was used as the
R2 = 0.84 fine aggregate for all coarse HMA mixtures. The coarse-
5
graded mixture design data are given in Table 10. Traprock
UVA Reduction
#78 was initially used in the laboratory mixture design
% Initial Value
4
process. However, because of the low design binder content
3
and VMA values, a different traprock stockpile (Traprock
2 #88) was evaluated and a second mixture design conducted
with this aggregate. This second mixture was used in APT
1 testing.
0
35 40 45 50 55
Plant Stockpile UVA, % Fine-Graded Mixtures
Figure 5. Fine aggregate A natural uncrushed gravel with a UVA of 42.2 percent was
degradation. used as the coarse aggregate for all fine-graded HMA mixtures
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Table 10. Mixture design data (at 4 percent air voids).
Coarse-Graded Mixtures (Rutting and Fatigue)
Mix No. VMA VFA %Gmm
Pb (Pbe) Gmm DP Gse Gsb
Ndes Nmax Ndes Nmax Nini Nmax
CA-1 5.7 (4.7) 2.524 14.9 14.1 73.4 78.8 0.7 86.0 97.0 2.766 2.689
CA-2 6.1 (4.4) 2.447 14.0 13.2 71.5 76.7 0.9 85.4 96.9 2.688 2.566
CA-3 3.9 (2.9) 2.511 10.8 9.9 63.6 70.2 1.1 88.5 97.1 2.665 2.600
CA-4 5.8 (5.3) 2.461 16.0 15.1 75.1 80.8 0.7 87.0 97.1 2.691 2.652
CA-51 3.7 (3.1) 2.664 11.4 10.3 66.2 75.1 1.2 89.1 97.4 2.838 2.786
CA-5b2 4.8 (4.3) 2.630 14.3 13.6 72.0 77.5 0.6 88.2 97.0 2.853 2.808
1
Contained Traprock #78 and was not tested in the APT
2
Contained Traprock #88 and was tested in the APT
Fine-Graded Mixtures (Rutting and Fatigue)
Pb VMA VFA %Gmm
Mix No. (Pbe) Gmm Ndes Req'd. Ndes Req'd. DP Nini Nmax Gse Gsb
6.0
FA-1 2.438 15.3 74.0 0.4 90.8 96.7 2.671 2.594
(4.9)
5.7
FA-2 2.447 16.2 75.2 0.7 88.3 96.9 2.669 2.638
(5.3)
5.8
FA-3 2.444 15.0 73.6 0.8 88.9 97.1 2.672 2.602
(4.8)
4.9
FA-4 2.460 14.3 73.0 1.9 88.1 97.3 2.651 2.625
(4.5)
14.0 65-75
7.4
FA-53 2.458 17.4 77.0 0.4 87.1 97.6 2.766 2.642
(5.7)
6.3
FA-63 2.565 18.0 77.9 0.6 87.2 97.4 2.851 2.811
(5.8)
6.3
FA-5b4 2.454 15.8 74.7 0.7 87.5 97.4 2.705 2.620
(5.1)
4.9
FA-6b4 2.619 14.4 72.2 1.6 87.7 97.2 2.845 2.797
(4.3)
3
Originally designed, but not tested in the APT
4
Prepared using fine aggregates from different source or gradation and tested in the APT
Fine-Graded Mixtures (Moisture Susceptibility)
VMA VFA %Gmm
Mix No. Pb Gmm Ndes Req'd Ndes Req'd DP Nini Nmax Gse Gsb
FAM-1 6.1 2.481 15.6 74.4 0.7 90.1 96.9 2.728 2.648
FAM-2 6.4 2.485 16.8 76.4 0.9 87.6 97.2 2.748 2.687
FAM-3 5.4 2.488 15.3 74.3 1.7 87.5 97.2 2.707 2.671
14.0 65-75
FAM-45 6.5 2.588 18.3 78.4 0.8 86.8 97.3 2.894 2.848
FAM-4b6 5.3 2.650 15.0 73.3 1.4 86.7 97.3 2.904 2.835
FAM-5 6.1 2.469 15.9 74.8 0.7 88.9 96.8 2.715 2.650
5
Originally designed, but not tested in the APT
6
Prepared using fine aggregates from the same source, but different gradation and tested in the APT
in the rutting and fatigue studies. The mixture design data are Table 8). Mixture design results for these mixtures are shown
shown in Table 10. in Table 10. Both have VFA values within the specification lim-
Mixtures FA-5 and FA-6 are dolomite and traprock fine- its. Their dust proportions also increased considerably.
graded aggregate mixtures, respectively. The compacted HMA
mixtures using the original dolomite (Mixture FA-5) and
Moisture Susceptibility Mixtures
traprock (mixture FA-6) sands had high VMA values resulting
in voids filled with asphalt (VFA) values above the maximum Five of the six fine aggregates used in the rutting study were
allowed by specification. To remedy this problem, different selected for the moisture susceptibility experiment. Each fine
dolomite and traprock fine aggregate stockpiles were identi- aggregate was combined with a common, crushed dolomite
fied. These two new fine aggregates (FA-5b, FA-6b) had higher coarse aggregate and mixture designs were completed; mix-
percentages of p0.075 material than the original materials (see ture design data are given in Table 10.