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Table 3-1. Summary of measures.
Performance problem Derailment Wheel wear Rail wear Noise Ride
Vehicle parameters
Trailing truck wheelbase Minimal effect Minimal effect Minimal effect No effect No effect
(Variations within limited space
available on the center truck)
Smaller wheel diameter/ Avoidable Increases Increases Increases No effect
wheel flange length effect
Variation in wheel diameter Minimal effect Minimal effect Minimal effect No effect Minimal effect
Wheel parallelism Effects Effects Minimal effect Minimal effect No effect
Wheel profile parameters
Flange angle Effects Effects Minimal effect Minimal effect No effect
Toe radius Effects No effect No effect No effect No effect
Flange height Extra safety No effect No effect No effect No effect
Tread width Avoidable Minimal effect Minimal effect Minimal effect No effect
effect
Blend radius Effects No effect No effect No effect No effect
Flange thickness Indirect effect No effect No effect No effect No effect
Tread radius/taper Effect Effect Effect Effect Effect
Other vehicle features
Center section fixing to truck Possibly Possibly Possibly No effect No effect
minimal effect minimal effect minimal effect
Position of secondary suspension Minimal effect No effect No effect No effect No effect
Inter-body damping Effect Improves Improves Improves Improves
Primary suspension stiffness Effect No effect No effect No effect Effect
Use of flange tip running Reduces risk Effect Effect Effect No effect
Lubrication Minimal effect Effect Effect Effect No effect
Track parameters
Gauge tolerances Effect Effect Effect Effect Effect
Flangeway clearance Effect Effect Effect Effect No effect
Other track features
Use of tighter tangent track Effect Effect Effect Effect Effect
Sharp curves Possibly Impact Impact Impact Possibly
Gauge widening on curves Possibly Impact Impact Impact Possibly
Tangent track between curves Possibly Possibly Possibly No effect No effect
Use of restraining rail Effect Effect Effect Effect No effect
Undercut switches Effect No effect Local effect Local effect Local effect
Extra guard rails and house tops Extra safety No effect No effect No effect No effect
Embedding rails No effect No effect No effect Effect No effect
Flexible switches Effect No effect No effect No effect No effect
Switch rail tip design Effect No effect No effect No effect No effect
There has also been one derailment in Minneapolis (see sec- or because the loads on the contact area are extremely high. It
tion 2.3.6). is also possible for wear to occur as corrugations or for it to
propagate more quickly because of wheel flats or localized
track irregularities. High points will be eliminated if the
3.2.3 Solutions
wheel-rail interfaces match under all conditions. Relative
Strategies to manage the wheel-rail interface (e.g., opti- hardness of wheel and rail can be managed so as to keep wear
mizing the flange angle in combination with the rail profile in from this cause within acceptable limits. Certain conditions
use) are essential to preventing flange climbing derailment. In can increase contact area loads, including sharp curves. It
addition it is necessary to manage other features of the vehi- is possible to reduce the conditions that create rail corruga-
cle that might increase the angle of attack. The wheel-rail tions and wheel flats and to eliminate the track irregularities
interface is also the key to preventing track discontinuity that cause most wear. The LFLRVs considered in this study
derailments, but here the prevention of track discontinuity is may be more susceptible to wear because IRWs and the cen-
clearly also critical. ter truck configuration make it more difficult to manage the
relative aspects of the wheel and rail at the interface.
3.3 Excessive Wheel and Rail Wear
3.3.2 Experience with Excessive Wheel
3.3.1 Basic Causes and Rail Wear
For any type of LRV, wear will occur because localized high Excessive wheel and rail wear is a major issue for many light
points on the wheel or rail profiles cause high contact stresses, rail systems, and many new systems worldwide seem to have
because the rail is softer than the wheel material or vice versa, experienced this, regardless of the type of vehicles used.