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NCHRP Report 673: A Manual for Design of Hot-Mix Asphalt with Commentary (2011)
National Cooperative Highway Research Program (NCHRP)

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Transportation Research Board. "Chapter 5 - Mixture Volumetric Composition." NCHRP Report 673: A Manual for Design of Hot-Mix Asphalt with Commentary. Washington, DC: The National Academies Press, 2011.

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Page
231
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Page
231
Front Matter (R1-R11)
Chapter 1 - Introduction (1-3)
Materials Used in Making Asphalt Concrete (4-4)
Asphalt Concrete Pavements (5-6)
How Asphalt Concrete Pavements Fail (7-9)
Asphalt Concrete Mixtures (10-11)
HMA Mix Design Methods (12-14)
Chapter 3 - Asphalt Binders (15-16)
Performance Grading - Test Methods (17-21)
Performance Grading - Specification (22-23)
Critical Temperatures, Specification Values, and Reliability (24-25)
Practical Selection of PG Binder Grades for HMA Mix Design (26-27)
Aggregate Particle Size Distribution (28-32)
Aggregate Specific Gravity and Absorption (33-37)
Aggregate Specification Properties (38-42)
Source Aggregate Properties (43-45)
Composition Factors (46-52)
Mixture-Specific Gravity (53-55)
Volumetric Analysis (56-64)
Chapter 6 - Evaluating the Performance of Asphalt Concrete Mixtures (65-65)
Mixture Composition and Performance (66-70)
Laboratory Testing (71-81)
Performance Predictions Using the AASHTO Mechanistic-Empirical Pavement Design Guide (MEPDG) (82-90)
Pavement Structure and Construction (91-94)
Important Factors in Mix Selection (95-97)
Recommended Mix Types (98-100)
Other Mix Design Methods (101-105)
Overview of Design Method (106-106)
Step 1. Gather Information (107-107)
Step 2. Select Asphalt Binder (108-110)
Step 4. Select Nominal Maximum Aggregate Size (111-111)
Step 5. Determine Target VMA and Design Air Void Content (112-113)
Step 8. Proportion Aggregates for Trial Mixtures (114-123)
Step 9. Calculate Trial Mix Proportions by Weight and Check Dust/Binder Ratio (124-127)
Step 10. Evaluate and Refine Trial Mixtures (128-144)
Step 11. Compile Mix Design Report (145-147)
General Mixture Design Considerations for RAP (148-149)
Overview of the Mixture Design Process with RAP (150-150)
Using HMA Tools to Design HMA Mixes with RAP (151-151)
RAP Sampling (152-152)
Blending and Variability (153-160)
RAP Aggregate Properties (161-163)
RAP Binder Properties (164-169)
Handling RAP Materials in the Laboratory (170-173)
Overview of GGHMA Mix Design Procedure (174-175)
Step 1 - Materials Selection (176-178)
Step 2 - Trial Gradations (179-187)
Step 3 - Selection of Optimum Gradation (188-188)
Step 5 - Conduct Performance Testing (189-190)
Trouble Shooting GGHMA Mix Designs (191-193)
Chapter 11 - Design of Open-Graded Mixtures (194-194)
Step 1 - OGFC Materials Selection (195-197)
Step 2 - Trial Gradations (198-202)
Step 4 - Selection of Optimum Asphalt Binder Content (203-204)
Trouble Shooting PFC Mix Designs (205-206)
Adjusting Laboratory HMA Mix Designs for Plant Production (207-210)
Quality Control of HMA (211-224)
Commentary to the Mix Design Manual for Hot Mix Asphalt (225-225)
Chapter 1 - Introduction (226-226)
Chapter 2 - Background (227-227)
Chapter 3 - Asphalt Binders (228-228)
Chapter 4 - Aggregates (229-230)
Chapter 5 - Mixture Volumetric Composition (231-231)
Chapter 6 - Evaluating the Performance of Asphalt Concrete Mixtures (232-239)
Chapter 7 - Selection of Asphalt Concrete Mix Type (240-240)
Chapter 8 - Design of Dense-Graded HMA Mixtures (241-252)
Chapter 9 - Reclaimed Asphalt Pavement (253-264)
Chapter 10 - Design of Gap-Graded HMA Mixtures (265-265)
Chapter 11 - Design of Open-Graded Mixtures (266-266)
Chapter 12 - Field Adjustments and Quality Assurance of HMA Mixtures (267-270)
References (271-273)
Abbreviations used without definitions in TRB publications (274-274)

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OCR for page 231
CHAPTER 5 Mixture Volumetric Composition Chapter 5 of the Manual discusses the volumetric composition of HMA mixtures. The chapter includes a significant amount of introductory material, including the definitions of many terms related to HMA composition and various relationships between HMA compositional factors such as voids in mineral aggregate (VMA) and air voids and pavement performance. Much of the second half of the chapter is devoted to a detailed description of volumetric analysis of HMA mixtures, including numerous equations and example calculations. The primary source for the terminology and equations given in this chapter is AASHTO R 35, Superpave Volumetric Design for Hot-Mix Asphalt. In some cases, the Asphalt Institute's MS-2 and SP-2 manuals were also used as references since these manuals are also referenced in AASHTO R 35 (2, 3). The critical information in Chapter 5 is the various equations presented for calculating various factors of HMA volumetric composition, such as air void content, VMA, and effective binder content. There are many different ways of calculating these factors, and many different forms of what are, in many cases, identical mathematical relationships. Furthermore, all of the equations given in Chapter 5 can be derived from fundamental physical relationships among volume fraction, mass fraction, specific gravity, density, and absorption. These relationships--and the resulting mathematical equations--are often represented through the use of a phase diagram. Although a very useful concept, the phase diagram approach to volumetric analysis has not been included in the Manual because it was believed that its interpretation would be too challenging for many technicians and some engineers. Table 2 lists sources for the various equations presented in Chapter 5; again, it should be noted that all of these equations can be derived from the physical relationships involved, but it is useful to show other references using the same or similar equations in discussion of HMA volumetric composition and analysis. Table 2. Sources for equations in chapter 5. Equation No. For Calculation of Source 5-1 Bulk specific gravity of compacted specimen AASHTO T 166 5-2 Maximum specific gravity of loose mixture AASHTO T 209 5-3 Bulk specific gravity of aggregate blend AASHTO R 35; TAI SP-2, MS-2 5-4 Air void content of compacted specimen,% by mixture volume AASHTO R 35, T 269 5-5 Total asphalt binder content of mixture,% by mixture mass By definition 5-6 Total asphalt binder content of mixture,% by mixture volume By definition 5-7 Absorbed asphalt binder content,% by mixture volume By Definition 5-8 Effective asphalt binder content,% by mixture volume By Definition 5-9 Effective asphalt binder content,% by mixture mass By Definition 5-10 Absorbed asphalt binder content,% by mixture mass By Definition 5-11 Voids in mineral aggregate,% by mixture volume AASHTO R 35 5-12 Voids filled with asphalt,% by volume AASHTO R 35 5-13 Apparent film thickness NCHRP Report 567 (4) 5-14 Aggregate specific surface (method 1) NCHRP Report 567 (4) 5-15 Aggregate specific surface (method 2) NCHRP Report 567 (4) 231