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NCHRP Report 696: Performance of Corrugated Pipe Manufactured with Recycled Polyethylene Content (2011)
National Cooperative Highway Research Program (NCHRP)

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Thomas, Richard W, Cuttino, David, Transportation Research Board. "The Effect of Silicone Rubber." NCHRP Report 696: Performance of Corrugated Pipe Manufactured with Recycled Polyethylene Content. Washington, DC: The National Academies Press, 2011.

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Front Matter (R1-R11)
Summary (1-2)
Chapter 1 - Introduction (3-3)
Short-Term Properties (4-4)
Service Lifetime of PE (5-7)
The SIM for Predicting Creep and Creep Rupture (Stage I) Properties (8-11)
The FL-DOT Junction Test (12-12)
The Long-Term Oxidation (Stage III) Resistance (13-13)
Specifications (14-14)
Post-Industrial Recycled Polyethylene (15-15)
Post-Consumer Recycled High-Density Polyethylene (16-16)
PCR Mixed-Color Resin (17-17)
The Effects of Contamination (18-18)
The Effects of Melt Filtration (19-20)
The Effect of Silicone Rubber (21-23)
Phase 2 - Recycled-Resin Blends (24-25)
Blends Made with Mixed-Color PCR (26-27)
Blends Made with Natural PCR (28-29)
Blends Made with PIR-HD (30-31)
Index Test Results (32-33)
Stress-Crack Test Results (34-36)
Long-Term Tensile Strength by SIM (37-39)
Long-Term Creep Strain and Modulus by SIM (40-40)
Long-Term Stress-Crack Resistance (41-41)
Combined SIM (Stage I) and BFF (Stage II) Service-Lifetime Estimates (42-44)
The BFF Test for QC (45-45)
Designing Pipe with Recycled Content (46-46)
Proposed Draft Specifications (47-48)
Phase 2 - Recycled PE Blends (49-49)
Phase 3 - Pipe Made from Recycled-Resin Blends (50-53)
References (54-54)
Appendix A - Procedures and Test Methods (55-55)
A.2.4 Percentage Black/Color + Ash (ASTM D4218) (56-56)
A.2.6 Percentage Polypropylene (TRI Method) (57-58)
A.2.8 Flexural Modulus (ASTM D790) (59-59)
A.3.2 BAM Stress-Crack Test (TRI Method) (60-61)
A.3.3 BFF Test (TRI Method) (62-62)
A.3.4 Junction Test (FDOT FM 5-572) (63-63)
A.4.1 Stepped Isothermal Method (SIM) For Long-Term Creep Modulus and Strain (ASTM D6992) (64-64)
A.4.3 BFF Test for Long-Term Stress Crack Resistance (TRI Method) (65-68)
Appendix D - Pipe Containing Recycled HDPE (69-69)
Appendix E - Proposed Draft Standard Specification for PCR MCR High-Density PE Bottles for Use in AASHTO-Approved Corrugated Drainage Pipe (70-76)
Appendix F - Proposed Draft Standard for Recycled Content Containing HDPE Resin Formulations for Corrugated Pipe Made to AASHTO Standard M252-Recycled (77-84)
Appendix G - Proposed Draft Standard Specification for Recycled Content Containing HDPE Resin Formulations for Corrugated Pipe Made to AASHTO Standard M294-Recycled (85-93)
Appendix H - Proposed Draft Standard Specification for Corrugated Polyethylene Drainage Pipe Containing Recycled Polyethylene, 75- to 250-mm Diameter (94-108)
Appendix I - Proposed Draft Standard Specification for Corrugated Polyethylene Drainage Pipe Containing Recycled Polyethylene, 300- to 1,500-mm Diameter (109-129)
Abbreviations used without definitions in TRB publications (130-130)

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OCR for page 21
21 140 120 100 % Break Strain 80 60 y = 0.6014x + 29.214 40 R2 = 0.984 20 0 0 20 40 60 80 100 120 140 160 Filter Screen Size (Mesh) Figure 17. The effect of melt filtration on the percentage break strain of 100% MCRG. mesh size. The results for both sets of results are shown in The Effect of Silicone Rubber Figures 19 and 20. The tests run on the 100% MCRG were at 70°C. One of the advantages of the BAM test is that the fractured The results of these experiments revealed that the degree of surface can be examined to see where the crack started. Exam- melt filtration is an important parameter for using recycled ples are shown in Figures 21 and 22. materials. It appears as if filtration at a mesh size in excess of The clear, rubbery material was identified as silicone rubber 100 mesh should be a minimum requirement. However, the by Fourier transform infrared (FTIR) analysis. The IR results results of the BAM test did not show as much improvement are shown in Figure 23. in the results with filtration as one might think. The reason Four different rubbery particles were tested, and they all for this is found in the next section. looked the same. It is not clear where the silicone rubber came 600 500 Break Strain (%) 400 300 200 y = 2.0632x + 158.23 2 100 R = 0.9937 0 0 20 40 60 80 100 120 140 160 Filter Mesh Size Figure 18. The effect of melt filtration on the percentage break strain of 50/50 MCRG/MDPE.

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400 350 300 Failure Time (Hrs) 250 200 150 100 50 0 0 20 40 60 80 100 120 140 160 Filter Mesh Size Figure 19. The effect of melt filtration on the BAM failure time of 100% MCRG at 70°C. 120 100 BAM Failure Time (hrs) 80 60 40 20 0 0 20 40 60 80 100 120 140 160 Filter Mesh Size Figure 20. The effect of melt filtration on the BAM failure time of 50/50 MCRG/MDPE at 80°C. Figure 21. BAM test fracture surfaces for failure times of 11 h (left) and 133 h (right) (unfiltered).

OCR for page 23
23 Figure 22. BAM test fracture surfaces for failure times of 12 h (left) and 172 h (right) (100 mesh). %T CM­1 Figure 23. Fourier transform infrared (FTIR) spectra for HDPE (top), the rubbery contaminant (middle), and the best library match, silicone rubber.