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OCR for page 43
C-16 Special Mixture Design Considerations and Methods for Warm Mix Asphalt
Table 9. Summary of average
difference in flow number of WMA
compared to HMA for the NCHRP 9-43
field validation sections.
Process Number Average Average
Difference in Difference
Compaction in Flow
Temperature, Number,
F %
Advera 3 -46.7 -39
Evotherm 2 -50.0 -38
LEA 1 -80.0 -50
Sasobit 3 -48.3 +38
recommended WMA flow numbers are approximately 55% of those recommended for HMA.
The different criteria are needed because of the different short-term conditioning used for WMA
compared to HMA. WMA flow number specimens are conditioned 2 hours at the planned field
compaction temperature while HMA flow number specimens are conditioned 4 hours at 275°F
(135°C). NCHRP Project 9-43 included comparisons of flow number data for 10 pairs of WMA
and HMA sections. Table 9 summarizes the difference in flow numbers obtained for field
validation mixtures. The Sasobit process increases the rutting resistance because it increases the
high-temperature grade of the binder.
Additional research is needed on the development of a short-term conditioning procedure for
specimens used for the evaluation of moisture sensitivity and rutting resistance that is equally
applicable to both WMA and HMA. Research completed in NCHRP Project 9-43 concluded that
2 hours of oven conditioning at the compaction temperature reasonably reproduces the binder
absorption and stiffening that occurs during construction for both WMA and HMA mixtures.
Current criteria for evaluating moisture sensitivity and rutting resistance are based on mixtures
that have been aged to a greater degree. The conditioning originally specified in AASHTO T 283
for moisture sensitivity testing was 16 hours at 140°F (60°C). Additionally, most rutting criteria
are based on 4 hours of conditioning at 275°F (135°C). In NCHRP Project 9-13, mixtures were
conditioned for 2 hours at 275°F (135°C), 4 hours at 275°F (135°C), and 16 hours at 140°F
(60°C). Analysis of these data in NCHRP Project 9-43 concluded that 16 hours at 140°F (60°C)
resulted in somewhat more aging than 4 hours at 275°F (135°C). The difference in aging between
2 and 4 hours at 275°F (135°C) was not statistically significant. To simulate both WMA and
HMA, a two-step conditioning process should be considered for specimens used for evaluation
of moisture sensitivity and rutting resistance. In the first step, the mixture would be conditioned
for 2 hours at the compaction temperature to simulate the binder absorption and stiffening that
occurs during construction. In the second step, the mixture would be further conditioned for an
extended time at a representative high in-service pavement temperature to simulate a short
period of time in service. Only specimens used to evaluate moisture sensitivity and rutting resist-
ance would receive the second conditioning step. Volumetric design would be based on only the
first step.
Step 11. Compile Mix Design Report
This step is the same as that for HMA with some additional information provided. The additional
information for WMA is that needed in Step 1 of the mix design process: