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2
DESCRIPTION OF THE PROBLEM
.
Fixed offshore structures consist of three main components--the
superstructure or deck, which provides work space; the jacket; and the
piling (see Figure 1~. The jacket rests on the ocean floor and has
open pipe columns, or legs, which extend above the water surface.
Tubular bracing members interconnect the legs to make the jacket a
single rigid structural unit or space frame. Pilings are driven
through the legs of the jacket into the ocean floor. Some jackets are
as large as tall buildings or the largest ships ~ see Figure 2) . The
j acket serves as a guide during pile installation and as a structural
unit to support the deck and resist horizontal loads from wind, waves,
earthquakes, and currents.
For deep water, or for soft foundation conditions, it is often
necessary to splice the piling by welding to reach the required pene-
tration. For shallow water, the jacket is completely fabricated
upright, carried to location on a cargo barge, picked up and set on
bottom by a floating crane or derrick barge, and the piling then
driven. In deeper water, the jacket is usually fabricated on its
s ide , carried to location on a special launch barge, and launched into
the water on location where it floats in a horizontal attitude. It is
then rotated into the vertical position and lowered to the bottom by a
derrick barge or by controlled flooding. The superstructure,
consisting of several units or deck sections, is built onshore in a
fabrication yard, carried to location by barge, and lifted into
position by a derrick barge.
NUMBER OF PLATFORItS
The committee assembled information on the number of U. S. offshore
structures, their size, water depth, and year installed from a variety
of sources. Figure 3 shows total platforms installed per year and the
cumulative number in the U.S. Gulf of Mexico, both in state and OCS
waters. Table 1 shows the water depth of structures installed in the
Gulf of Mexico, off California, and off Alaska. These data show that
in 1983 there were 4,094 fixed offshore oil and gas drilling or
product ion structures located in the U. S . territorial sea or on the
continental shelf of the United States. An additional 1,461
5
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6
IWO DR ILLING RIGS
n ~~ DECK SECT10
A.
JACKET
OR I L Ll NG
CONDUCTORS
-
~,
LY 'it/
~ MEAN SEA LEVEL
..
|/
~ T—_ ~~
' ~ 'I''' ''1 1 ~
: LEGS
: (72"T084"Dia.)
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or
to
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it
or
~ 100
V,
o
m
ZINSTALLED
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_
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_ /—CUMULAT IRE
1
960 1 9 70
Y E A R S
FIGURE 3 Gulf of Mexico offshore structures.
6000
f
, rY ~~ it_
~\tJ/
1000
_ O
1 980 1990
to
5000 ~
4000 ~
O
3 000 ~
O
Z
2000-
J
SOURCE : Minerals Management Service ~ total federal OCS lands );
Offshore Oil Scouts Assoc iation ( state offshore lands) . Number of
structures after 1982 based on committee estimates .
structures are projected for installation through 1990.~ This is
the population of structures that may require disposal in the next 35
years, the time-frame of this study.
PLATFORM LIFE
The life of an offshore structure extends until it is no longer
serviceable and must be replaced, or until the function that it
performs is no longer needed. A well-designed steel structure has no
defined life as long as it has not been overloaded and has been
properly maintained to prevent corrosion. The useful life of an
offshore platform depends on the duration of oil and gas production
from that location, not necessarily on the strength of the structure .
Offshore platforms are subject to repeated loads that can cause
fatigue damage. Fortunately, fatigue has not been a problem of any
significance in the Gulf of Mexico because the normal day-to-day wave
environment is very mild. In addition, the early structures built in
relatively shallow water are stiff and not particularly subject to
XAbsent a completely reliable basis for predicting future platform
requirements, the committ~e's projection is based on general industry
opinion.
9
TABLE 1 Water Depth of Structures Installed in the Gulf of Mexico,
off California, and off Alaska as of 1983
Water Depth Number of Structures
(feet) Gulf of Mexico California Alaska
Total
0-20 l~lS2 1,152
21-S0 1,414 1,414
51-100 650 7 14 671
101-150 329 329
151-200 240 10 250
201-300 206 206
301-400 52 6 58
401-500 5 5
501-900 4 1 5
>900 4 4
Total 4,056 24 14 4,094
aDepth categories for California data are <100', 100'-200',
200'-400', >400'.
ball Cook Inlet, Alaska platforms are in water approximately 100'
deep.
SOURCES: See Figure 3 . Also, Alaska Department of Envl ronmental
Conservation and California Divis ion of State Lands .
fatigue damage. As structures are built in deeper water they are more
slender, and, therefore' more flexible. Platform motions and the
resulting fatigue problems become more significant. However, better
procedures are available allowing design of structures to resist
fatigue loading based on a prediction of the loading history QXpQC ted
during the life of the structure. FEW, if any, structures have been
removed because they were no longer structurally sound or serviceable
(except for structures damaged by collision, fire, or storms.
Presently there are numerous offshore structures in moderate and
deeper water depths that are IS to 20 years old. Based on experience,
it is possible, though not anticipated, that fatigue of existing fixed
platforms will be of significance. Future platforms in very deep water
and nonconventional structures may be more likely to suffer fatigue
damage, though advanced analysis, design, and construction techniques
will minimize the likelihood. Better assessments can be made when the
detailed des igns are completed and structure response predicted.
These discussions assume that platforms are properly maintained
(e.~., painting system, cathodic protection system, and general
maintenance and repair). If a platform is not so maintained, gradual
deterioration and eventual Esilure will inevitably result.
10
REMOVAL SCHEDULE
A survey of the experience of several offshore operators indicates
that offshore production platforms are typically kept in service about
25 years; larger structures tend to be kept in service for longer
periods. The reason is that, as operations in deeper water are more
expensive, only the larger and more productive fields are developed,
and these tend to produce longer.
Presently the Minerals Management Service (MMS) requires that all
structures be removed after production ceases. The removal schedule
developed herein is based upon this requirement. Thus it is predicted
that (1) the smaller structures, single-well protectors, and we11
caissons in very shallow water will be removed after 20 to 25 years;
(2) somewhat larger structures with more wells, in shallow to
intermediate water, are projected to have a useful life of 2S to 30
years; and (3) larger structures in deeper water should have a SQrYiCQ
life of at least 30 years. The removal of structures to date tend to
follow this pattern.
Using data on the number and age of structures and assumptions of
structure life as described above, a forecast of structures to be
removed was developed ~ see Figure 4) .
300~
z
~ 250
o
o
w
a:
In
lo
o
200
150-
100
50
6000
_ ,
,_—~ __
,// ,
- at,, _ _ _ ~ / ~ ~ _
/ ,
~ i'
NUMBER
REMOVED /YR.
/ ''//
~ CUMULATIVE
1970 1960 1~ 1 990
Y E A RS
5000 ~
. JO
1000 ~
_ o
2000 2010 2020
FIGURE 4 Structures removed and to be removed--Gulf of Mexico.
SOURCE: Historical data from Minerals Management Service and industry
sources; forecast developed by committee based on assumptions described
in the text.
11
OPTIONS FOR DISPOSING OF OFFSHORE PLATFORMS
Disregarding current regulations, there are two basic options
concerning the ultimate disposition of offshore platforms. They can be
left in place (presumably for some other use), or they can be
removed. If a platform is to be removed, it can be removed completely
or partially. The platform or pieces of it can either be taken to
shore, toppled in place, or emplaced or disposed of elsewhere in the
marine environment. These options are arrayed in Figure 5. The
figure also shows where a number of proposed disposal options fit into
the general logical framework. These include:
(1) Existing Rules. Removal of a platform is stipulated in the OCS
lease. OCS Order No. 3 requires the lease operator to clear
the location of obstructions to at least S meters (16 feet)
below the mud line prior to relinquishing the 1QaSQ.
(2) Removal to Allow Safe Subsurface Navigation. In a 27 July 1984
letter to the American Petroleum Institute, the Secretary of
Defense proposed draft removal standards with the objective of
providing for safe subsurface navigation ~ see Chapter 7 and
Appendix C) . The proposed Department of Defense ~ DOD)
standards provide that "removal shall be to within 5 meters
above the seafloor in waters less than 400 meters, to within 15
meters above the seafloor in waters less than 2~000 meters and
greater than 400 meters "
(3) Removal to Allow Safe Surface Navigation. Various oil industry
pos i Lions have been developed calling for the removal of
offshore structures to a depth sufficient for the safety of
surface navigation. One such position, expressed by the Oil
Industry International Exploration and Production Forum
Position (May 1984)~ calls for complete removal of
structures in TOSS than 40 meters (132 feet) of water when they
are no longer needed. In water deeper than 40 meters ~ it calls
for clearing navigational obstructions to a depth of 40 meters,
and also for marking the position and SiZQ of remaining
installations on nautical charts. This industry policy
statement is included in Appendix C.
Numbers are keyed to F i Sure S .
The Oil Industry International Exploration and Production Forum Is
an international technical organization of oil industry operators. It
provides a focus for national oil industry organizations In Europe,
the United States, and elsewhere to seek common approaches to
international authorities and nongovernment safety and environmental
groups, with special emphasis on operations in the North Sea. The
Forum policy statement in Appendix C is supported by a technical
report ~ E&P Forum, 1984 ~ .
12
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13
(4) Emplace Elsewhere. This implies locating an obsolete structure
purposefully in the marine environment for another use, e.~.,
for use as a fishing reef. Options for reef development
include leaving platforms in place, toppling them in place, or
locating them elsewhere.
(5) Remove to Shore. In this option, similar to option 1,
structural elements are cut free, towed to shore, and offloaded
on shore for ultimate disposal.
(6)* Ocean_Dumping. Some have advocated towing obsolete platforms
to deeper water for ultimate disposal under authority of
federal ocean dumping regulations. The Environmental
Protection Agency has granted permits for the ocean dumping of
structures that have been severely damaged by storm or accident.
REFERENCE
E&P Forum. 1984. The Decommissioning of Offshore Installations--A
Worldwide Survey of Timing, Technology and Anticipated Costs
London, U.~.: The Oil Industry Exploration and Production
Forum. Report No. 10.5/108.
*
Numbers are keyed to Figure 5
.
.