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Biobased Industrial Products: Research and Commercialization Priorities (2000)
Commission on Life Sciences (CLS)

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BOX 2-1
Nature's Nylons

Common orb-weaving spiders spin as many as seven different types of silk fiber, each critical to the spider's survival. The fibers are made of proteins that are high-molecular-weight linear polymers exhibiting a broad range of mechanical and physical properties. Some silks are strong, tough framework filaments that support the web. Others are elastic filaments that absorb the kinetic energy of insects striking the web. Accessory filaments are produced that wrap captured prey or provide cocoon material. Silk fiber production imposes high energy and material demands on arachnids. Consequently, spiders have evolved to produce protein fibers that are highly efficient structures and one of the best high-performance natural materials.

Spiders use dragline filaments to control their movement in the wind and to form the primary load-bearing framework of the orb web. The combined strength and toughness of dragline filaments are unmatched by any existing man-made fiber: they have a tensile strength two to three times greater than steel and an elongation-to-break ratio approaching 30 percent. Dragline filaments offer an attractive benchmark for next-generation materials because of their exemplary physical and mechanical properties and also because they are processed at ambient temperatures from aqueous media.

The fibers in dragline silk are made up of glycjne- and alanine-rich linear proteins containing oligopeptide units that function like the hard and soft segment units of conventional man-made polymers. The unique properties and processibility of dragline silk proteins result from the length and distribution of the protein segments as well as the amino acid sequence of each segment. Recombinant DNA technology has now made possible the development of bioengineered analogs that theoretically will perform as well or better than natural dragline filaments.

Several academic, government, and industrial laboratories in the United States are currently conducting research along these lines. The initial focus has been expression of protein polymers. in microbial hosts, resulting in the successful production of several structural proteins in experimental quantities. Researchers also have prepared several fibers and films from de novo designs produced via fermentation. Early experience suggests that the economics of protein polymer production will need to improve before high-volume production and commercialization of these polymers become possible. Additional challenges will be determining how the constituent protein structure and biological spinning apparatus influence the transition from aqueous solution to insoluble fiber and finding ways to mimic the effects of spider anatomy and physiology at an industrial scale.

SOURCE: Tirrell (1996).

the structural properties of zein by genetic engineering to produce novel characteristics.

Plant Oils

Many crops can serve as sources of plant oils; currently soybeans account for 75 percent of the vegetable oil produced in the United States.

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