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OCR for page 275
An Overview of Innovation
STEPHEN J. KLINE and NATHAN ROSENBERG
Models that depict innovation as a smooth, well-behaved linear
process badly misspecify the nature and direction of the causal fac-
tors at work. Innovation is complex, uncertain, somewhat disorderly,
and subject to changes of many sorts. Innovation is also difficult to
measure and demands close coordination of adequate technical
knowledge and excellent market judgment in order to satisfy eco-
nomic, technological, and other types of constraints all simulta-
neously. The process of innovation must be viewed as a series of
changes in a complete system not only of hardware, but also of
market environment, production facilities and knowledge, and the
social contexts of the innovation organization.
INTRODUCTION
Commercial innovation* is convolved by two distinct sets of forces that
interact with one another in subtle and unpredictable ways. On the one hand
are the market forces, that is, such factors as changes in incomes, relative
pnces, and underlying demographics that combine to produce continual changes
in commercial opportunities for specific categories of innovation. On the
other hand, the forces of progress at the technological and scientific frontiers
often suggest possibilities for fashioning new products, or improving Me
performance of old ones, or producing those products at lower cost. Suc-
cessful outcomes in innovation thus require the running of two gauntlets: the
commercial and We technological.
Since innovation, by definition, involves Me creation and marketing of
the new, these gauntlets, singly and in combination, make the outcome of
innovation a highly uncertain process. Thus, an important and useful way
to consider the process of innovation is as an exercise in the management
*We Else the modifier ''commercial" lo indicate that in this chapter we exclude military inns
vations, which have certain distinctly different charactenstics.
275
OCR for page 276
276
STEPHEN J. RUNE and NATHAN ROSENBERG
and reduction of uncertainty. Generally, the greater the changes introduced,
the greater the uncertainty not only about technical performance but also
about the market response and tlie ability of the organization to absorb and
utilize the requisite changes effectively. This strong correlation between the
amount of change and the degree of uncertainty has important implications
for Me nature of appropriate innovation under various states of knowledge
and at various points in the life cycle of a given product.
The systems used in innovation processes are among the most complex
known (both technically and socially), and the requirements for successful
innovation vary greatly from case to case. Thus, a general discussion of
innovation requires the exploration of a number of dimensions and the use
of caution in deciding what can be generalized. Such a discussion must also
make sure that the implicit models of the innovation process are adequate,
since Me use of simplistic models can seriously distort thinking. All of these
matters will be dealt with, to some degree, in this chapter.
Within the technological realm it is possible to confine one's thinking
exclusively to certain kinds of performance criteria. If one were indifferent
to cost considerations, for example, one could devise a large number of
technically feasible alternatives for improving the speed of an airplane, or
the durability of an automobile, or the purity of a chemical. But technical
success (or any purely mechanical measure of performance) is only a nec-
essary and not a sufficient condition in establishing economic usefulness.
Indeed, it is obvious from a casual examination of the proceedings in our
bankruptcy courts that an excessive or exclusive preoccupation with purely
technical measures of performance can be disastrous.
It is worth recalling that the overwhelming majority of the inventions
recorded at the U.S. Patent Office were never introduced on a commercial
basis. It is also worth recalling that, amon:, more Man l,GOO successful
innovations tabulated by Marquis (in Tushman and Moore, 1982), almost
three-quarters were reported as having been initiated as the result of perceived
market needs and only one-quarter from perceived technical opportunity.
At the same time, many characteristics that would have important advan-
tages in the marketplace cannot be realized because they cannot be achieved
with current technical infrastructure or are barred by the workings of nature.
For example, Me laws of the~Tnodyna~nics place an absolute limit on achiev-
able efficiencies of machinery and on achievable fuel consumption of air-
planes and automobiles. The limits of known metallurgical practice place a
curtest feasible upper limit on the temperatures used in numerous machines
and processes, and that limit yields only slowly under continuous scientific
and developmental efforts. The accuracy of parts is controlled by the available
manufaculnng processes, and that in turn limits what can be made to work
reliably at a given point in fume.
As noted, both technical and market needs must be satisfied in a successful
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AlV OVERVIEW OF INNOVATION
277
innovation. In innovation, one nearly always deals with the optimization of
many demands and desiderata simultaneously. Successful innovation requires
a design that balances the requirements of the new product and its manu-
facturing processes, the market needs, and the need to maintain an org,ani-
zation that can continue to support all these activities effectively.
If a technological improvement is to have a significant economic impact,
it must combine design characteristics that will match closely with the needs
and tastes of eventual users, and it must accomplish these things subject to
basic constraints on cost (and frequently other, legally mandated require-
ments). Commercial success turns on the attainment either of cost levels that
are below available substitutes or creation of a superior product at a cost that
is at least not prohibitively expensive in comparison with lower-performance
substitutes. Higher performance is commonly attainable at a higher pnce.
However, to choose the optimal combination of price and performance at
which a Of should aim calls for considerable knowledge of market con-
ditions, as well as a high order of business judgment in making decisions
with respect to timing. Success demands not only selecting the right cost
and performance combination, but also judging just when the timing is right
for the product's introduction.
In the early l950s, the British introduced a commercial jet (the Comet I)
two years or so before the United States did. Yet the American entries quickly
won the competition because of substantial performance improvements that
became available shortly after Comet I made its commercial appearance.
Moreover, of America's two initial enmes into the field of commercial jets-
Boeing's 707 and Douglas's DC-8 the 707 emerged as the more successful.
In part this was due to the fact that Boeing entered the market earlier; but
perhaps even more important was the speed with which Boeing corrected
some initial misjudgments about the optimal size and range requirements of
He new aircraft. Attention to and prompt action on "feedback signals" from
users are an important, often critical, part of innovation. This point will be
discussed in a more general context below.
More recently, the aircraft industry offers another important example of
how excessive preoccupation with purely technical performance character-
istics can be a recipe for financial disaster. The Concorde is a brilliant
engineering achievement, but also a veer costly commercial failure. Although
it can indeed cross the Atlantic in about half the time required by a 747, its
fuel costs per passenger mile are at least 15 times as great.
Solar energy is another example. It has many attractive charactenstics,
and at least its share of articulate spokesmen, but it is unlikely to be widely
adopted in electric power generation until it at least approaches the cost of
other sources. At present that would require an order-of-magnitude reduction
in solar costs.
These observations are intended to suggest how closely intertwined the
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SIEPHE3J J. KLINE and NATHAN ROSENBERG
technological and economic realms are in determining the success of a tech-
nological innovation. One might therefore expect to find numerous treatments
of these technological and economic interrelationships in the economics lit-
erature. Unfortunately, such treatments are very rare.
These observations are also intended to suggest the hazards and pitfalls
that may be involved in invoking the wrong criteria for success in judging
the significance of an innovation. Potential consumers may not attach a
sufficiently great value to the superior performance of a highly sophisticated
new technology the number of people prepared to pay a premium of several
hundreds of dollars for shortening a transatlantic flight by a few hours turned
out to be rather small. Even that innovator par excellence, Thomas Edison,
failed this test with his first invention. He created a machine that would tally
votes in the Congress, essentially instantaneously, only to be told by several
congressmen that it was the last Wing they wanted. As a result, Edison wrote
in his journal a resolution never again to spend time on an invention until
he was sure a sound market was in prospect.
In a different dimension, it is a serious mistake Increasingly common in
societies that have a growing preoccupation with high technology industries)
to equate economically important innovations with that subset associated
with sophisticated technologies. One of the most significant productivity
improvements in the transport sector since World War II has derived from
an innovation of almost embarrassing technological simplicity—containen-
zation. Although it has brought in its wake very substantial reductions in
labor-handling costs, that particular innovation required only easily under-
stood modifications of ship designs and dockside equipment; the primary
bamer was resistance from the unions. This particular form of resistance
illustrates another point. The operating systems of concern in innovation are
not purely technical in nature; they are rather strongly intertwined combi-
nations of the social and the technical "sociotechnical systems" is a useful
descriptor and a useful way to think about such institutions.
Both points are important. Technological sophistication is not something
that is intrinsically valued in the marketplace. Major sources of cost reduction
are so valued, regardless of Heir technical source or degree of sophistication.
And one ignores the social aspects of the operating systems at no less peril
than He technical.
Economists have, by and large, analyzed technological innovation as a
"black box" a system containing unknown components and processes.
They have attempted to identify and measure the main inputs that enter that
black box, and they have, with much greater difficulty, attempted to identify
and measure the output emanating from that box However, they have devoted
very little attention to what actually goes on inside He box; they have largely
neglected the highly complex processes through which certain inputs are
ansfonned into certain outputs (in this case, new technologies).
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AIV OVERVIEW OF INNOVATION
279
Technologists, on We other hand, have been largely preoccupied with the
technical processes that occur inside that box. They have too often neglected,
or even ignored, both the market forces within which the product must operate
and the institutional effects required to create the requisite adjustments to
.
innovation.
The purpose of this chapter is to peer into that black box and to examine
the nature of the technological transfo~ation process, but without losing
sight of the external forces of the marketplace or the importance of the internal
requirements of We institution making the innovation. There is no need to
belabor the point that technological innovation is absolutely central to eco-
nomic growth and to improvements in efficiency. If there is any residual
doubt, one need only think back 100 years to 1885 and ask, "Would any
commercial firm operating as it did then survive in today's economy?" The
relevant questions are not whether innovation is necessary to increases in
efficiency or for survival, but rather: What kind of innovations? At what
speed? And, can we understand the nature of innovation more fully in order
to employ it more effectively and beneficially?
CHARACTERIZATION OF INNOVATION
Unfortunately, the effects of innovation are hard to measure. There is no
single, simple dimensionality to innovation. There are, rather, many sorts
of dimensions covering a variety of activities. We might think of innovation
as a new product, but it may also be
· a new process of production;
· He substitution of a cheaper material, newly developed for a given task,
in an essentially unaltered product;
· He reorganization of production, internal functions, or distribution ar-
rangements leading to increased efficiency, better support for a given product,
or lower costs; or
· an improvement in instruments or methods of doing innovation.
A principal point of this chapter is that the ~ansfo~ation process is one
that, inescapably, intertwines technological and economic considerations.
Another is that He processes and systems used are complex and variable;
that there is no single correct formula, but rather a complex of different ideas
and solutions that are needed for effective innovation. A third is that these
complexities make innovation hard to measure effectively. These themes are
addressed below from several different vantage points.
It is product changes that make innovation so difficult to treat in a rigorous
way. For it is often extremely difficult to measure He economic significance
of product innovations or product modification. In the absence of widely
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SIEPlIEN J. KLINE; and NATHAN ROSENBERG
accepted measures, there is no obvious way of metering the output of the
technological black box.
A beginning of progress might be the explicit recognition that there are
many black boxes rather than just one. This is important in three respects.
First, the nature of the market problems and constraints that have to be
confronted and, as a result, the manner in which innovations are generated
differ significantly from one industry to another. Second, the state of knowl-
edge in the relevant science and technology varies from industry to industry
and from Of to find. Third, the nature and the potential profitability of the
output of the black box also differ very much among industries at any given
time. As a result, pouring equal incremental inputs into the black boxes of
randomly selected industries—A, B. C, and D may be expected to involve
very different kinds of R&D activities and to yield very different rates of
return on the resources so invested.
There is evidence that the social and private rates of return on innovations
are quite high. Mansfield et al. (1977), in a study of 17 innovations, con-
sewatively estimated the median social rate of return at about 56 percent.
The median private rate of return was a good deal lower about 25 percent
before taxes.
There is a further critical aspect of the innovation process that is not
illuminated by the black-box approach. That is, innovations will often gen-
erate benefits far from the industries in which they originated. It turns out
to be extraordinarily difficult to "map" the costs and benefits of many
innovations within any single framework of industrial classification. An in-
dustry that is thought of as being highly traditional and technologically con-
servative the cloning industry—is currently absorbing a number of innovations
from electronics, laser technology, and chemistry. Innovations In metallurgy
(or other basic materials) will find beneficiaries at many places on the in-
dustrial map. The most important advances in machine tools in recent decades
have come from joining the tools to digital computers. Indeed, few sectors
of the economy have been totally unaffected by the advent of the computer
and the associated huge expansion in information-processing capabilities.
The computer is a general-purpose, information-processing tool, and thus it
provides a service that is required, in varying degrees, in nearly all sectors
of the economy. Computers have radically altered both the way this chapter
was written and the printing processes used to reproduce it compared with
what would have been done only a decade ago. Not the least important of
computer-induced changes in the context of this chapter has been in the
research process itself. The R&D processes that are a central feature of
research have themselves been enormously affected by the advent of the
computer, and these changes are not yet nearly completed.
If we focus on a single industry, such as air transport, we can readily
identify a diversity of sources of innovation coming into that sector. Many
improvements in aircraft design are internally generated by aeronautical en-
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AN OVERVIEW OF INNOVATION
281
gineers, drawing on advances in aeronautical knowledge and more specific
design data of the sort made available from component and wind-tunnel
testing. It is important to note that neither of these kinds of tests is science
in the usual sense of the word, nor would they usually have been done by
scientists. Nevertheless, they are often essential parts of the development
work in innovations (and hence an integral part of engineering). I-he point
is that innovation often demands the gathering and storing of types of in-
forrnation different from those obtained by scientists, and these different
processes very frequently require the development of independent metho-
dologies, theories, test procedures, codes, and the like—all of which become
integral parts of engineering and production knowledge. Three excellent
examples illustrating types of "engineering knowledge" that are not science,
as usually defined, are given by Vincenti (1979, 1982, 1984), one in the
realm of performance testing, one in shop processes, and one in analytical
methodology.
Both the industrial sectors already cited metallurgy and computers
have also served as essential sources of technological improvement to air
transport. Metallurgical improvements have been a continual source of weight
reduction and greater strength, leading directly to improvements in aircraft
performance, both airframes and engines. More recently, the advent of new
materials, particularly synthetics, offers great promise for further improve-
ments in similar directions. The computer has drastically changed the industry
in numerous ways: in cockpit control of the aircraft; in rapid determination
of optimal flight paths; and in the instantaneous, worldwide reservation sys-
tem. The revolutionary changes in electronics in the past generation have
been so extensively incorporated into aircraft that '`avionics" now constitutes
a large fraction of the total manufacturing cost of an airplane.
Another aspect of innovation that makes it hard to measure is the effects
of a rapidly expanding industry on its suppliers. A rapidly expanding industry
nearly always generates an increased demand on other industries that produce
inte~Tnediate components and materials for it. This increased demand will
often stimulate more rapid rates of technical change in those supplier indus-
tnes. Thus, the rapid growth of the automobile industry in the early twentieth
century served as a powerful stimulant for the development of new methods
of petroleum refining. (It is worth remembering that the petroleum industry
antedates the automobile by several decades; but, in the late nineteenth
century, before the advent of the automobile, petroleum was a source of
illumination, not power. Petroleum became an important source of power
only with the invention of internal-combustion engines.) In the twentieth
century, the voracious demands of the automobile industry have raised the
profitability and, presumably, the number of inventions, in several industries
producing automobile inputs not only petroleum but glass, rubber, steel,
and plastics as well.
As noted, the impact of a technological innovation is often difficult to
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STEPHEN J. KrJNE and NATHAN ROSENBERG
trace because those impacts do not always fall neatly within well-defined
industry boundary lines. Sometimes, in fact, He effect of technological change
may be to bring about a drastic redrawing of the previously existing boundary
lines. Twenty years ago it was possible to draw clear boundary lines between
the telecommunications industry and the computer industry. These lines,
however, have already been blurred, and may well be dissolved, by ongoing
technological changes associated with the advent of the microchip. The mi-
crochip revolution and the growing info~ation-processing needs of business
are converting computers into forms that increasingly resemble telecom-
munications networks, while the telephone system can already be viewed as
a type of gigantic computer. As a simple piece of evidence, consider that a
busy signal today may mean something very different from what it would
have meant 20 years ago.
As already noted also, innovations have no obvious or uniform dimen-
sionality. There is no generally agreed way of measuring their importance
or impact. This affects our perception of the innovation process in two
significant ways.
First, there is a tendency to identify technological innovation with major
innovations of a highly visible sort electric power, automobiles, airplanes,
television, antibiotics, computers, and so on. There is no reason to complain
about an interest in highly visible innovations unless this leads to a neglect
of other important aspects of the innovation process that happen to be less
~risible. The fact is that much technological change is of a less visible and
even, in many cases, an almost invisible sort. A large part of the technological
innovation that is carried out in industrial societies takes the form of very
small changes, such as minor modifications in the design of a machine that
will enable it to serve certain highly specific end-uses better, or that make
it easier and therefore cheaper to manufacture; or improving the performance
characteristics of a machine by introducing a harder metal, or a new alloy
with a higher melting point; or by slight engineenug changes that economize
on some raw-matenal requirement, or simply substitute a cheaper material
for a more expensive one where possible; or by a design change that reduces
friction or vibration and therefore increases the useful life of a machine; or
by a mere rearrangement of the sequence of operations, or location of op-
erations, in a plant such as has occurred in the steel industry in a way
Hat economizes on fuel inputs by eliminating the need for the frequent
reheating of materials as in the integrated steel mill or continuous casting.
A large part of technological innovation is of such kinds, highly inconspic-
uous to everyone except a technical specialist, and often not even to him or
her.
Consider what has happened in electric power generation. Electric power
generation has had one of the very highest rates of growth of total factor
productivity in the twentieth century. However, no sudden major changes in
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AN OVERVIEW OF INNOVATION
283
product or process have occurred in this century. Nevertheless, slow, cu-
mulative improvements in the efficiency of centralized thermal power plants
have generated enormous long-term increases in fuel economy. A stream of
minor plant improvements have combined to raise energy output sharply per
unit of input. These include the steady rise in operating temperatures and
pressures made possible by metallurgical improvements, such as new alloy
steels; the increasing sophistication of boiler design; the increase in turbine
efficiency; and the addition of such components as feedwater heaters and
stack economizers. The size of this improvement may be indicated as follows:
it required 7 pounds of coal to generate a kilowatt-hour of electricity in 1910;
the same amount of electricity could be generated by less than nine-tenths
of a pound of coal in the 1960s. Yet, most people would be hard-pressed to
identify any of the specific innovations that lay behind this great improvement
. . . .
In productivity.
Second, it is a serious mistake to treat an innovation as if it were a well-
defined, homogeneous thing that could be identified as entering the economy
at a precise date~r becoming available at a precise point in time. That
view is, of course, encouraged by Me Patent Office as well as by writers of
high school history texts. But inventions as economic entities are very dif-
ferent from inventions as legal entities. The fact is that most important
innovations go through rather drastic changes over their lifetimes changes
that may, and often do, totally transfo~ their economic significance The
subsequent improvements in an invention after its first introduction may be
vastly more important, economically, than the initial availability of the in-
vention In its original form.
There is quantitative confirmation of this point in a careful study of tech-
nical progress in the petroleum-refining industry in the twentieth century.
John Enos (1958) examined the introduction of four major new processes in
We petroleum-refining industry: teal cracking, polymerization, catalytic
cracking, and catalytic redoing. In measuring the benefits for each new
process he distinguished between Me "alpha phase" (or the cost reductions
that occurred when the new process was fist introduced) and the "beta
phase" (or cost reductions flowing from the subsequent improvement in the
new process). Enos found that the average annual cost reduction generated
by Me beta phase of each of these innovations considerably exceeded the
average annual cost reduction generated by the alpha phase (~.5 percent
compared with 1.5 percent). On this basis he concluded: "The evidence from
the petroleum-refining industry indicates that improving a process contributes
even more to technological progress than does its initial development" (Enos,
1958:180~.
A very similar kind of experience could be found in many industries. The
fact is that inventions, in their early stages, are Epically very crude and
primitive and do not even begin to approach the perfo~ance characteristics
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STEPHEN J. KLINE anal NATHAN ROSENBERG
or productivity levels that are attained later on. Consider the performance
characteristics of the telephone around 1880; the automobile, vintage 1900;
or the airplane when the Wright Brothers achieved their first heavier-than-
a~ flight in 1903 in that form, at best a frail and economically worthless
novelty. Or consider the computer around 1950. In innovation after inno-
vation it is the subsequent improvement process, within the framework of
an initial innovation, that transforms a mere novelty to a device of great
economic significance. There are many instances in which the learning as-
sociated with cumulative production of a given item reduced costs by a factor
of two or three, including airline costs per passenger-seat mile, automobiles,
and industrial chemicals. In the instance of electric light bulbs and semi-
conductor components, the cost reductions have been more than five to one.
There is little doubt that over products and services would show similar
trends if data were available in appropriate form.
But whether an innovation will in fact be introduced, and whether it will
even be deemed worthwhile to spend money on its improvement, depend
not only on its own cost and performance charactenstics, but on the range
of available alternatives. Once again, the ultimate criterion is economic. For
example, synthetic rubber was known to be technically feasible for a long
time. The basic scientific research needed to make synthetic rubber had been
largely completed before the outbreak of World War I. However, so long
as natural rubber was available at low cost, as it was during the intenvar
years, the commercial prospects for synthetic rubber were extremely dim.
Synthetic rubber became economically significant when wartime circum-
stances sharply reduced the supply of natural rubber, raised natural rubber
prices, and created a strategic crisis. These effects drastically improved the
prospects for the synthetic product. Until the special conditions generated
by World War lI, synthetic rubber simply constituted an economically in-
fenor technology, and it deserved to be neglected. It is also worth noting
~at, once the investment in the development of synthetic rubber had been
made, for wartime purposes, and the unit cost reduced along the learning
curve of cumulative production, a stable market did develop within the
peacetime economy in many applications. This also illustrates the different
priorities between the military and commercial sectors. Military develop-
ments hinge primarily on performance, including strategic questions of sup-
ply. Commercial developments hinge primarily on economic criteria. But
We subsidization of development for military reasons can, and has in several
very important instances, reduced commercial costs to We point that firms
will develop the product. As noted by Nelson (1982), this list includes not
only synthetic rubber but also jet aircraft, semiconductor manufacturing pro-
cesses, and the computer.
Thus, there is no necessary reason why new technologies should replace
old ones merely by virtue of their newness. Newness is not, by itself, aI1
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AN OVERVIEW OF INNOVATION
285
economic advantage. Old technologies will often persist, even in the face of
new technologies that appear to offer decisive advantages, because the old
technologies retain advantages in particular locations, because the old tech-
nolo~ies remain competitive due to access to certain low-cost resource inputs,
or simply because of persistent performance advantages in certain specific
uses. Old technologies are often also spurred into new phases of improved
performance through innovations by the arrival of a new competitor. Water
power thrived as a source of industrial power in the United States more than
a century after James Watt introduced his improved steam engine, and still
thrives today, in far more efficient forms, in certain situations. Roughly a
third of the electric power supplied in the network at Stanford University is
from water power—Pacific Gas and Electric happens to have the highest
ratio in the United States currently. Even today vacuum tubes have not been
completely displaced by semiconductors. They remain indispensable, for
example, for some power transmission purposes. A useful and instructive
study of the race between two different products in modern times that covers
a number of points we have omitted here for space reasons is the discussion
of the origins of the aircraft turbojet engine by Constant (19801.
MODELS OF INNOVATION
There have been a number of attempts in recent years to impose some sort
of conceptual order on the innovation process, with the purpose of under-
standing it better and providing a more secure basis for policy formulation.
Unfortunately such attempts, often by scientists and by spokesmen for the
scientific community, misrepresent He innovation process by depicting it as
a smooth, well-behaved linear process. Such exercises badly misspecify the
nature and the direction of the causal factors at work.
We have already seen that innovation is neither smooth nor linear, nor
often well-behaved. Rather, it is complex, variegated, and hard to measure.
We have also seen that there is a need for an adequate and understandable
model on which to base our thinking. Before introducing an improved model
that should assist us in thinking more clearly about innovation, this section
first describes Be model embodied in Be conventional wisdom and discusses
its shortcomings.
The Linear Model
The generally accepted model of innovation since World War II has been
what a few authors have called "the linear model." In this model, one does
research, research Ben leads to development, development to production,
and production to marketing. These events are implicitly visualized as flowing
smoothly down a one-way street, much as if Hey were the "begets" of the
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STEPHEN J. KLINE and NATlIAN ROSENBERG
novative work. When the state of science is not in a predictive stage with
regard to the particular problems in hand, there Is no choice but to caky out
development of innovations by means of the much longer, and usually much
more expensive and uncertain process, of cut and fry. In the current era this
is seldom a wholly blind process; it is much more often what one could call
"guided empiricism." One starts with all available knowledge and makes
the first best estimate of a workable design, then proceeds to build it, test
it, incorporate reaming, redesign, retest, incorporate learning, and so on
(sometimes ad nauseam). An important aspect of this set of processes is that
the speed of turnaround is a critical factor in the effectiveness of innovation.
It follows that the same departmentalization of function that is so desirable
for high-volume production may become a major deterrent to successful
innovation. When the relevant knowledge is not in a predictive state, the
best source for new designs is usually He practice found to be successful in
old designs science may be largely or wholly irrelevant There is little
doubt that Be failure to make this distinction about the state of knowledge
underlies many fruitless arguments about the value, or lack of value, of
science in innovation; in some instances science is essential, a sine qua non,
but in other instances it is wholly irrelevant; and there is evening in
between. A current example of the lack of sufficient science for design
purposes and therefore of the need to rely on prior art is combustion spaces,
forebodes. The results of this lack of predictive science (note Cat there is no
dears of data and experience) are very high costs in development, long lead
times (e.g., for the combustion space In new models of jet engines), and a
strong and reasonable conservatism on He part of designers (e.g., of sta-
tionary boilers). The development of new proprietary drugs also remains
largely in this class currently. There are numerous other examples. It is
important Hat technical experts make clear to managers the state of knowl-
edge in this sense.
For these reasons, there still remain crucial portions of high technology
industries in which attempts to advance the state of He art are painstakingly
slow and expensive because of the limited guidance available from science.
The development of new alloys with specific combinations of properties
proceeds very slowly because there is still no good theoretical basis for
predicting He behavior of new combinations of matenals; the same applies
to pharmaceutical drugs. Many problems connected with unproved pollution
control are severely constrained by the limited scientific understanding of
the combustion process, and by the fact Hat He design of a combustion
"firebox" remains in 1985 still an art based primarily on the results of prior
designs not on science. The development of synthetic fuels is at present
seriously hampered by scientific ignorance win respect to the details of the
ox~danon reactions in venous forms of coal. The designs of aircraft and
steam turbines are bow hampered by He lack of a good theory of turbulence.
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AlV OVERVIEW OF INNOVATION
297
In the case of aircraft, wind-tunnel tests are still subject to substantial margins
of error in terms of predicting actual flight performance. Indeed, in consid-
erable part the high development costs for aircraft are due precisely to the
inability to draw more heavily on a predictive science in detaining the
perfo~ance of specific new designs or materials. If science provided a better
predictive basis for directly specifying optimal design configurations, de-
velopment costs (which constitute about two-thirds of total R&D expenditures
in the United States) would not be nearly so high. These arguments constitute
solid reasons for companies concerned with innovation to maintain scientific
work covering the areas underlying their products, not only because the Output
of the work will itself produce useful long-range results, but even more
importantly to be sure that in-house knowledge of scientific advances world-
wide are observed, understood, and available to the development projects in
the organization.
The degree of uncertainty also affects the appropriate type and amount of
planning for an innovation project. Managers of most operations—produc-
hon, sales, accounting, maintenance all see planning as a nearly unmiti-
gated benefit. For obvious reasons, they tend to believe that more planning
is better planning, and better planning is better business. This is also typically
true of He innovation projects that entail virtually no risk. If all we are
changing is the color in the paint can at the end of the assembly line, then
the change should be, and probably will be, planned in all details.
If, on the other hand, the innovation involves major uncertainties, for
example, the creation of some never-before-seen item of hardware, then it
is very easy to "overplan" the project and thereby decrease or even destroy
the effectiveness of the work. Clear examples of how overplanning markedly
decreased effectiveness are given by Marschak et al. (1967), and the idea is
understood by nearly all good innovators and researchers. There is no doubt
of the effect; it remains only to explain why the effect exists.
In a radical, major innovation, there is by definition the need to learn
about various aspects of the work. Like fundamental research, radical in-
novation is inherently a learning process. The best initial design concepts
often turn out to be wrong dead, hopelessly wrong simply because not
enough is yet known about how Me job can (and cannot) be done. There is
also what can be called a `'false summit" effect. When one climbs a moun-
t~n, one sees ahead what appears to be the top of the mountain, but over
and over again it is not the summit, but rather a shoulder on the trail that
blocks the view of the real summit. When one does innovation, much the
same effect often occurs. One starts with problem A. It looks initially as if
solving problem A will get the job done. But when one finds a solution for
A, it is only to discover that problem B lies hidden behind A. Moreover,
behind B lies C, and so on. In many innovation projects, one must solve an
unknown number of problems each only a step toward the final workable
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SIEPHEN J. KLINE and NATHAN ROSENBERG
design—each only a shoulder that blocks the view of fumier ascent. The
true summit, the end of the task, when the device meets all the specified
criteria, is seldom visible long in advance. Since good innovators are opti-
mists, virtually by definition, there is a tendency to underestimate the number
of tasks that must be solved and hence also the time and costs.
If the project is planned in detail at the beginning, the initial wrong concepts
will suggest commitments (of materials, scarce talents, facilities) that are a
waste of effort. Even worse, through inertia of ideas, dollars, or people, the
force of prior commitments may keep the project from changing paths when
it should. Thus, the overall effort may be more costly and slower than if
less planning had been done initially, and the end result may be less desirable.
In addition, the "false summit" effect makes tight planning of timetables
very difficult, and in truly radical innovation probably counterproductive.
Experienced personnel usually recognize that the "false summit" effect is
a major contributor to conflicts between innovators and management and
. . . . .
Investors In Innovative projects.
Does this mean no planning and no accountability are desirable in radical
innovation? The answer is no. Preplanning must be focused on goals, rough
overall time schedules, and budgets, and care must be taken not to make
decisions that incur large costs or commitments too early in the project.
Moreover, information about what is learned and the changes implied by
that learning must be communicated regularly and thoroughly between in-
novators and managers. Finally, managers of innovation must be very clear
about He differences in nature between innovation processes and those of
production and other business activities.
ECONOMICS OF INNOVATION
The preceding parts of this chapter have mainly characterized the process
of technological innovation. Central features of the discussion have been the
sheer diversity of activities that make up the innovation process, the variation
across industry lines, and innovation's somewhat disorderly character. Any
drastically simplified model of the process necessarily misrepresents—or
omits essential aspects of the innovation process. The chain-linked model
introduced in this chapter provides a more accurate representation of inno-
vation processes than earlier, simpler models. However, the forces that seem
to be shaping He economics of innovation, particularly in high technology
industries, must also be addressed.
Rising Development Costs
Perhaps the most important trend is an apparent rise in the development
costs of new products, especially new products that genuinely push out He
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AN OVERVIEW OF INNOVATION
299
technological frontier by incorporating substantial improvements in product
(or process) performance. These rising development costs involve an esca-
lation of the financial risks that are associated win innovation, and they
therefore pose a serious threat to an organization's capacity to undertake
innovation in the future.
In the case of the commercial aircraft industry, there is currently only one
firTn—Boeing—that is an active innovator of aircraft of substantially new
design. Development costs of a genuinely new generation of aircraft, as
opposed to mere modification of an existing aircraft, are accepted as being
well over a billion dollars. Boeing has recently resorted to foes of subcon-
tracting that involve at least some degree of risk sharing on the part of the
subcontractors. These development costs, and the accompanying large-scale
financial risk, also figure prominently in the increasing recourse to inter-
national consortiums—as in the case of the European Airbus and the earlier,
ill-fated Concorde.
The size of development costs and the associated financial risk in the
commercial aircraft industry are, admittedly, at He extreme end of the spec-
trum. Nevertheless, similar trends are apparent in many high technology
sectors. Development costs of nuclear power reactors have skyrocketed be-
cause of mounting safety and environmental concerns, as a result of which
construction of nuclear power plants has been brought virtually to a halt in
the United States. But even more convenhona1 power-generating equipment,
which is not plagued by the special problems of nuclear power, also confronts
technological and other pe~onnance uncertainties of a kind Cat have resulted
in very high development costs. The exploitation of new fossil-fuel energy
sources, which involves complex liquefaction and gasification processes, has
encountered spectacularly high development costs at the pilot-plant stage.
These costs, together with changing expectations about the future pattern of
petroleum prices, have led to the termination of numerous projects.
Telecommunications has encountered similar trends in recent years He
cost of the #4 Electronic Switching System is estimated to have been around
$400 million. Although the electronics industry has some very different
features from the other industries just mentioned, the design and development
of reliable, high-capacity memory chips have drastically raised He table
stakes for commercial survival. Hundreds of millions of dollars of devel-
opment costs are being incurred in the international competition for higher
circuit densities. In He last several years the relative importance of software
development costs has drastically increased. In the computer industry, where
IBM is admittedly sui generic, that gigantic, multiproduct firm has recently
been supporting an R&D budget of over 52.5 billion. In the fledgling bio-
technolo:,y industry, a combination of high development costs, the scale
requirements to take advantage of bulk manufacture, and uncertainties about
filture products is already operating as a powerful deterrent to He willingness
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STEPHEN J. KLINE and NATHAN ROSENBERG
of venture capital to enter the industry. Finally, development costs and the
production facilities needed to introduce a new line of automobiles now make
it exceedingly difficult for any but very large, established Fisons to enter the
market. The recent entry of Japanese fibs occurred only after some years
of protection in the Japanese domestic market. In Fiscal Year 1983-1984,
General Motors' R&O spending amounted to $2.6 billion. In the same period,
Ford Motor Company spent $1.75 billion on R&D. Although it is not entirely
clear in either case what functions are in fact covered within these budgets,
it is certainly clear that the table stakes of innovation are very high even in
some long-established industries.
Resistance to Radical Innovation
This raising of the table stakes for innovations appears to create significant
resistance to radical innovations, as in the case of problems in smog control
in automotive engines. For Me reasons stated above, organizations that are
good at low-cost, very high volume production segregate functions to the
point that no single person or small group can make major alterations. They
also tend to separate R&D from production, thus decreasing essential feed-
backs and forward coupling to real changes in production. For proprietary
reasons they also strongly favor in-house expertise, and this often leads to
a failure to utilize outside ideas in the conceptual stage. But as the studies
of radical innovation have shown, it is nearly always important to maximize
the sources of ideas in the early stages of work. These studies also show it
is important to isolate new innovative ideas from the fixed ideas and prej-
udices that nearly always characterize individuals who work for many years
on a given dominant design or, worse, a few components of it. For such
individuals it is always easy to find many reasons why an innovative idea
won't work (as indeed it usually won't in its initial undeveloped stages). At
best, they represent important dampers on the enthusiasm that is necessary
to carry on the difficult work of innovation. At worst, they may deter or
altogether stop promising innovative work that lies beyond their range of
experience.
Financial Risks
Many high technology industries appear to be confronting technological
trajectories that offer opportunities for rapid improvement, but also high and
rapidly rising development costs. Financial risks have thus become exceed-
ingly great. To be financially successful, the products require markets that
are, in some cases, substantially larger than can even be provided by a single,
moderately sized Western European country of 50 million or so. For tech-
nological and other reasons (for example, regulatory constraints in the phar-
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AN OVERVIEW OF INNOVATION
301
maceutical industry), very long lead times are often involved that defer the
prospect of full recovery of financial commitments, at best, into the far
distant future (some new pharmaceutical products, such as contraceptives,
must be subject to 15-year tests). In such industries not only are uncertainties
over technological factors particularly great, but the large financial com-
mitments are frequently required dunno precisely that earliest stage when
the uncertainties are greatest.
Moreover, the very fact of rapid technological change itself raises the risk
of investing in long-lived plant and equipment, since further technological
change is likely to render such capital soon obsolete. If product life cycles
are themselves becoming shorter, and there is evidence that they are, the
agony of the risk-taking process in innovation is even further intensified. For
not only has the scale of the financial commitment that is put to risk been
drastically increased, the question of the precise timing in the commitment
of large amounts of resources to the development process has become even
more crucial. Moreover, there is abundant evidence in recent years that new,
technologically complex products experience numerous difficulties in their
early stages that may take years to iron out. Where this is the case, the
earliest Schumpetenan innovators frequently wind up in the bankruptcy courts,
whereas the rapid imitator, or "fast second," who stands back and learns
from the mistakes of-the pioneer, may experience great commercial success.
Coupling the Technical and the Economic
The whole process of technical innovation has to be conceived of as an
ongoing search activity a search for products possessing new or superior
combinations of performance characteristics, or for new methods of manu-
factunng existing products. But this search activity is shaped and structured
in fundamental ways not only by economic forces that reflect cost consid-
erations and current supplies of resources, but also by the present state of
technological knowledge, and by consumer demand for different categories
of products and services. Successful technological innovation is a process
of simultaneous coupling at the technological and economic levels—of draw-
ing on the present state of technological knowledge and projecting it in a
direction that brings about a coupling with some substantial category of
consumer needs and desires. But what constitutes consumers' needs and
desires today is sometimes different from what it will be in the future. The
Duly important innovations have frequently been ahead of their times, and
have created a market that did not exist and was not expected by the short-
s~ghted nor Me fainthearted.
The process of R&D has often been equated with innovation. If this were
true, understanding innovation would be far simpler than it truly is, and the
real problems would be far simpler and less interesting than they truly are.
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STEPHEN J. KLINE and NATHAN ROSENBERG
Successful innovation requires He coupling of Be technical and the economic
in ways Cat can be accommodated by the organization while also meeting
market needs, and this implies close coupling and cooperation among many
activities in the marketing, R&D, and production functions.
CONCLUSIONS
A century ago organized innovation was rare, and innovation therefore
much slower. The successful innovator could count on gaining significant
competitive advantage. Today, innovation is a cost of staying even in the
marketplace. Despite ~is, innovation as a study is quite new and still suffers
from an overabundance of specialized comment and a lack of integrated,
mature viewpoints in the literature. This chapter attempted to unify the eco-
nomic and technological views. Since it Is an overview, and brief in length,
it necessarily omitted many topics and much rich detail. Despite this it seems
possible, based on the joint discussion, to reach a number of conclusions.
Illustrations presented throughout this chapter show that innovation is
inherently uncertain, somewhat disorderly, made up of some of the most
complex systems known, and subject to changes of many sorts at many
different places within He innovating organization. Innovation is also difficult
to measure and demands close coordination of adequate technical knowledge
and excellent market judgment in order to satisfy economic, technological,
and often other types of constraints all simultaneously. Any model Hat
describes innovation as a single process, or attributes its sources to a single
cause, or gives a Duly simple picture will therefore distort the reality and
Hereby impair our thinking and decision making.
Contrary to much common wisdom, He initiating step in most innovations
is not research, but rather a design. Such initiating designs are usually either
inventions or analytic design. The ted "analytic design" is used to denote
a study of new combinations of existing products and components, rear-
rangements of processes, and designs of new equipment within the existing
state of He art. Emergent computer applications, for example, appear to be
merging these functions into more powerful and faster tools than have been
available in the past.
Science has two major parts that directly affect innovation but have dif-
ferent roles. One part, stored knowledge about physical, biological, and social
nature, is an essential ingredient in the bunk of current innovations. It is
unsinkable for successful technical innovations to be created today without
utilizing significant inputs from Be stored technical knowledge in science
and other forms of ~ought. Even inventors who decry science will have
absorbed some of the modern views toward mechanics and over subjects
that permeate modern thinking. But this knowledge enters primarily through
knowledge already in He heads of the people in the innovative organization,
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AN OVERVIEW OF INNOVATION
303
and to a lesser degree through information quickly accessible to them. Re-
search is needed only when all these sources of stored knowledge are in-
adequate for the task at hand.
While current research sometimes does potentiate major innovations, more
frequently research is used in innovation to solve problems all along the
chain-of-innovation from the initial design to the finished production pro-
cesses. ~ the early stages of this chain, the research is often indistinguishable
from the pure research in the relevant field. Later in the development, research
shifts toward system and then to process questions; these forms of research
are not usually considered as science, but Hey are nevertheless usually es-
sential to completion of a successful product innovation. The importance of
these types of research has been underestimated in the recent past, probably
in part because of the use of an oversimplified "linear" model of innovation
that entirely omits them as categories of research. An improved model of
innovation, summarized in this chapter, indicates not one, but rawer five
major pathways that are all important in innovation processes. These paths
include not only He central-chain-of-innovation, but also the following:
· numerous feedbacks that link and coordinate R&D with production and
marketing;
· side-links to research all along He central-cha~n-of-innovahon;
· long-range generic research for backup of innovations;
· potentiation of wholly new devices or processes from research; and
· much essential support of science itself from He products of innovative
activities, i.e., through the tools and instruments made available by tech-
nology.
Two variables that provide major assistance in thinking about the nature
of appropriate innovations are the degree of unce~nty in achieving success
and He life-cycle stage of He product concemed. Larger uncertainty is strongly
correlated with He degree of change. In the early stages of a product's life
cycle, major changes in product design are occ~g rapidly, and the key
problem of management is to find domunant successful designs and to or-
ganize stable production and marketing around them. In the later stages of
the product's life cycle, innovations typically are more concerned with pro-
cess changes that reduce production costs. It is likely that a variety of changes,
many of them seemingly small, will cumulate along a learning curve from
very high volume production of a relatively stable product to reduce costs
by a factor of at least two (and in some instances much more). After this
learning stage is well advanced, He central problem in He management of
innovation will usually be to avoid so much personnel reduction, speciali-
zation of tasks, and rou~nization of procedures Hat truly revolutionary ad-
vances become essentially impossible.
The degree of uncertainty in innovation also depends strongly on He state
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STEPHEN J. K~lVrE and NATHAN ROSENBERG
of underlying science and relevant engineering knowledge. When the un-
derlyin=, knowledge allows accurate predictions, far more rapid and reliable
innovations are possible. When predictive knowledge is lacking, a resort to
the far slower, less predictable, and more costly cut and try of "guided
empincism" is required. We tend to think of technical problems as predictive
in the current high-tech area, but in reality many important areas still remain
in a stage where adequate predictions are not possible, and "design-build-
test: redesign . . ." remains the essential methodology for innovations.
Some organizations are very effective in high-risk, radical innovation,
others in the small, cumulative, evolutionary changes that reduce costs and
bring better fit of the product to various market niches. Both types of in-
novation are important. The control of costs is important to remain com-
petitive in the short run, and the movement to radically improved product
designs is often necessary to: survival over the long haul.
In this connection, the very high costs for development of new products,
the shortening product life-cycle times, and We forces tending to squeeze
out independent entrepreneurs in some heavy industrial sectors all suggest
Mat the United States may need to rethink the way it has financed and
managed innovations in some types of cases.
If there is a single lesson this review of innovation emphasizes, it is We
need to view the process of innovation as changes in a complete system of
not only hardware, but also market environment, production facilities and
knowledge, and the social contexts of We innovating organization.
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305
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Representative terms from entire chapter:
nathan rosenberg