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Spot Painting to Extend Highway Bridge Coating Life: Volume 1: Guidance (2018)

Chapter: Appendix D: List of Potential Equipment for Spot Painting

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Page 81
Suggested Citation:"Appendix D: List of Potential Equipment for Spot Painting." National Academies of Sciences, Engineering, and Medicine. 2018. Spot Painting to Extend Highway Bridge Coating Life: Volume 1: Guidance. Washington, DC: The National Academies Press. doi: 10.17226/25089.
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Page 81
Page 82
Suggested Citation:"Appendix D: List of Potential Equipment for Spot Painting." National Academies of Sciences, Engineering, and Medicine. 2018. Spot Painting to Extend Highway Bridge Coating Life: Volume 1: Guidance. Washington, DC: The National Academies Press. doi: 10.17226/25089.
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Page 82
Page 83
Suggested Citation:"Appendix D: List of Potential Equipment for Spot Painting." National Academies of Sciences, Engineering, and Medicine. 2018. Spot Painting to Extend Highway Bridge Coating Life: Volume 1: Guidance. Washington, DC: The National Academies Press. doi: 10.17226/25089.
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Page 83

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NCHRP Project 14-30 81 APPENDIX D List of Potential Equipment for Spot Painting

NCHRP Project 14-30 82 Potential Spot Painting Equipment by Category o General work equipment/supplies  Access vehicles (man-lift, scissor-lift, under bridge work platform)  Access equipment (ladders, pick boards, scaffolding)  Vacuum-shrouded power tools (grinders, needle guns, chippers, and HEPA vacuums)  Compressors (equipped with water traps)  Generators  Pressure washers  Hand tools for surface preparation (scrapers, wire brushes, hammers)  Abrasive blasting equipment (if used in place of power tools)  Sprayers (airless w/compressor or battery powered)  Area lighting/light meter  Flashlights  Hoses (compressed air, pressure washer, and vacuum)  Extension cords  Hand sprayers o Waste handling equipment/supplies  Dry waste containers (drums, lab packs)  Dunnage  Fencing  Signs  HEPA vacuum cleaners  Wastewater storage tanks  Sump pumps, hoses, impermeable bibs, generators  Brushes or brooms  Containment materials (with floor or platform as required)  Tarpaulins/covering/wind screens  Hand shovels o PPE/supplies  High-visibility vests  Hard hats  Gloves  Foot protection  Half- or full-face respirators for hand and power tool cleaning (as required)  Coveralls/vests/disposable coveralls (when warranted)  Hearing protection o Hygiene equipment such as washing stations may be required when working with lead paint o Traffic control equipment  Barrels  Delineators/cones  Message boards  Crash cushions/barriers  Hand signs/flags o Consumable supplies  Potable water  Brushes/rollers/painting mitts/daubers (paint application)  Stiff bristle brushes (solvent cleaning)  Soluble salt treating chemicals (optional)

NCHRP Project 14-30 83  Rags  Cleaning media for power tools  Trash bags  Deionized water (for soluble salt conductivity testing) o Test/inspection equipment  Magnetic/eddy current dry film measurement gages (w/shims) meeting ASTM D7091 or Tooke gages meeting ASTM D4138  Wet film gages meeting ASTM D1212  All-in-one dew point monitor (or)  Surface thermometer (magnetic or laser)  Dry bulb–wet bulb thermometer  Psychometric tables  Soluble salt test patches/sleeves and analysis  Depth micrometer meeting ASTM 4471 B (for SSPC SP 11 or 15 surface preparation) o Documentation  Agency work standards (if available)  Coating PDSs and SDSs  Worker safety plans  SSPC standards • SP 1 Solvent Cleaning • SP 2 Hand-Tool Cleaning • SP 3 Power-Tool Cleaning • SP 11 Bare Metal Power Tool Cleaning • SP 15 Commercial Power Tool Cleaning • SP 6, 7, or 14 if abrasive blasting is used (not addressed in this guide) • VIS 3 Guide and Reference Photographs for Steel Surfaces Prepared by Power and Hand Tool Cleaning • VIS 1 Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Cleaning (for SP 6, not addressed in this guide)

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TRB's National Cooperative Highway Research Program (NCHRP) Web-Only Document 251: Spot Painting to Extend Highway Bridge Coating Life: Volume 1: Guidance provides approaches for employing spot painting in a cost-effective, safe, and environmentally compliant manner. Bridge coatings are the primary means of corrosion protection for steel bridges in the United States. Most bridge coatings tend to fail prematurely in localized areas and spot painting can be used restore the lost corrosion protection and extend the service lives of existing bridge coatings, often at a fraction of the cost of a complete bridge repainting. However, many state highway agencies do not perform spot painting primarily due to performance concerns and lack of familiarity with its proper utilization and execution.

The guidance is accompanied by NCHRP Web-Only Document 251: Volume 2: Research Overview provides the evaluation method for the guidance document.

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