National Academies Press: OpenBook

Database Needs for Modeling and Simulation of Plasma Processing (1996)

Chapter: Condition of the Surface

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Suggested Citation:"Condition of the Surface." National Research Council. 1996. Database Needs for Modeling and Simulation of Plasma Processing. Washington, DC: The National Academies Press. doi: 10.17226/5434.
Page 35

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HETEROGENEOUS PROCESSES 35 DYE LASER For desorbing species, the issues are the ' (•) BEAM identities and energies of dominant etching products and other desorbing species; the VACUUM CHAMBER importance of these species for the composition of the plasma, i.e. "recycling"; and the identity of species that redeposit on the surface or the walls of the reactor. SUBSTRATE Techniques traditionally used for gas phase diagnostics have been adopted to characterize ' the interaction of radicals with specific ' ' surfaces. An example mentioned in Chapter 3 CHAMBER ' is the IRIS (imaging of radicals interacting ' with a surface) technique. 6 The principle of the WALL technique is shown in Figure 4.1. In Figure 4. la, a plasma chamber is shown in contact ~DIODE with a high-vacuum chamber where the ~ARRAY substrate is located. Figure 4 .1 b illustrates how the molecular beam is directed to the /) 1\~ (bt surface and is partly reflected. A dye laser is LENS@), used to excite specific radicals in the incident ~\I!/ and reflected beams and the resulting fluorescence is measured. An example of data . _ MOLECULAR obtained on the interaction of NH radicals from BEAM a NH3 plasma is shown in Figure 4.2. By performing the measurement with and without LASER a surface and taking the difference of the L- fluorescence data, it is possible to measure the intensity of scattered NH and thus determine FIGURE 4.1 (a) Schematic illustration of the IRIS apparatus. the reactivity of NH with that surface. Mass Plasma species are directed into a high-vacuum chamber spectrometry, threshold ionization mass where they impact a surface. The dye laser beam illuminates spectrometry, and Fourier transform infrared both incident and reflected species; (b) illustration of the spectroscopy are other important tools for laser-induced fluorescence measurement of both incident and plasma sampling that are very helpful for reflected species. (Reprinted, by permission, from E.R. incident flux analysis. Fisher, P. Ho, W.G. Breiland, and R.J. Buss, J. Phys. Chem. The products and product energy 96:9855 (1992). Copyright © 1992 by the American Chemical Society.) distributions for many of the systems of current interest, e.g. etching of Si3N4 in a downstream plasma, are still unknown. Work is needed to apply the above techniques to obtain information on the products that are evolved from the surfaces. Condition of the Surface The state, or condition, of the surface exposed to a plasma is crucial to a fundamental understanding of heterogeneous processes. Issues of importance include the identity and coverage of species adsorbed or absorbed at the surface; adsorption, diffusion, and reaction mechanisms; the identities of species incorporated into growing films; the role of ion bombardment~ and the proper parameter dependence of these quantities, i.e. the dependence on substrate temperature, gas mixture, and so on.

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In spite of its high cost and technical importance, plasma equipment is still largely designed empirically, with little help from computer simulation. Plasma process control is rudimentary. Optimization of plasma reactor operation, including adjustments to deal with increasingly stringent controls on plant emissions, is performed predominantly by trial and error. There is now a strong and growing economic incentive to improve on the traditional methods of plasma reactor and process design, optimization, and control. An obvious strategy for both chip manufacturers and plasma equipment suppliers is to employ large-scale modeling and simulation. The major roadblock to further development of this promising strategy is the lack of a database for the many physical and chemical processes that occur in the plasma. The data that are currently available are often scattered throughout the scientific literature, and assessments of their reliability are usually unavailable.

Database Needs for Modeling and Simulation of Plasma Processing identifies strategies to add data to the existing database, to improve access to the database, and to assess the reliability of the available data. In addition to identifying the most important needs, this report assesses the experimental and theoretical/computational techniques that can be used, or must be developed, in order to begin to satisfy these needs.

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