National Academies Press: OpenBook

Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements (2013)

Chapter: Chapter 2 - HMA/PCC Test Sections

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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Page 23
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Page 28
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 28
Page 29
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Page 31
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Page 32
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Page 40
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 41
Page 42
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 42
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Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 43
Page 44
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 44
Page 45
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 45
Page 46
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 46
Page 47
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 47
Page 48
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 48
Page 49
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 49
Page 50
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 50
Page 51
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 51
Page 52
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 52
Page 53
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 53
Page 54
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 54
Page 55
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 55
Page 56
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 56
Page 57
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 57
Page 58
Suggested Citation:"Chapter 2 - HMA/PCC Test Sections." National Academies of Sciences, Engineering, and Medicine. 2013. Composite Pavement Systems, Volume 1: HMA/PCC Composite Pavements. Washington, DC: The National Academies Press. doi: 10.17226/22685.
×
Page 58

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21 Introduction The field composite pavement sections used in the structural modeling primarily included regularly constructed projects from the past 50 years but also a few special research sections. 1. Regularly constructed projects by states, local governments, and other countries: a. Arizona has built many new composite sections consist- ing of a thin ARFC layer over JPC. Two sections of ARFC over CRC also were included. Several heavily trafficked sections in the Phoenix and Tucson areas were included in the database, including one section on I-10 under very heavy traffic for 16 years that shows only a little surficial deterioration. One Arizona HMA/RCC section from the Long-Term Pavement Performance (LTPP) program also was included. b. Ontario has built several sections of HMA/JPC compos- ite pavements, and several were included in the database. c. Washington state has built a few HMA/JPC composite pavements, including one built in 1966 that has gone through three cycles of HMA surface rehabilitation. However, no repair to the JPC has been needed. This pavement section was included in the database. d. Texas has constructed new HMA/CRC composite pave- ments and one of these—a remarkable 25 years old without any HMA overlays—was included. e. Oregon added a thin HMA overlay to an older CRC in excellent condition under very heavy traffic, and this section was included even though it does not meet the “new” definition. The existing pavement was not visibly damaged at time of the surfacing with HMA. f. Columbus, Ohio, has built many HMA/RCC composite pavements over the years. Several of these were included in the database as examples of lower truck volume pavements. g. The Illinois Tollway constructed several widening sections with new HMA/JPC in the Chicago area under very heavy traffic. They also constructed two sections (one on an on-ramp and one on an off-ramp) designed and planned by the SHRP 2 R21 research team on I-94 north of Chicago. h. The Netherlands has built more than a dozen porous HMA/CRC composite projects on major freeways since 1998. These projects include 2 to 4 in. of porous HMA over about 10 in. of CRC over an HMA base and other layers for a design life of 40 years (for the CRC). The main motivations are very low noise, no splash/spray, no reflection cracking, and very smooth pavements with surface that lasts more than a dozen years and has no noticeable structural damage. The oldest section was surveyed and included in the database. i. Germany constructed a section of composite SMA/JPC on a very heavily trucked freeway south of Munich that was surveyed and included in the database. This section is more than 13 years old and has carried 47 million trucks with only minor surface deterioration. j. Illinois and Virginia have constructed some new HMA/ CRC composite pavement as widening sections in recent years. These were included in the database. No reflection cracking has developed over time. k. LTPP General Pavement Studies (GPS)-2 sections include a few with HMA over lean concrete, concrete- treated base (CTB), or RCC that could be labeled as composite pavements, and these were included in the database. l. The United Kingdom has built several major highways with a thin surface course system (TSCS) over CRC that have produced excellent performance and low noise. 2. Specially constructed research sections: a. MnROAD included two HMA/JPC composite sections on I-94 under heavy truck traffic and severe weather conditions: • Cell 70 was constructed in May 2010 under SHRP 2 R21. This section was 3-in. HMA over 6-in. JPC C h a p t e r 2 HMA/PCC Test Sections

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TRB’s second Strategic Highway Research Program (SHRP 2) Report S2-R21-RR-2: Composite Pavement Systems, Volume 1: HMA/PCC investigates the structural and functional performance of surfacing a new portland cement concrete (PCC) pavement layer with a high-quality hot mix asphalt (HMA) layer.

The second report in the series, Composite Pavement Systems Volume 2: PCC/PCC Pavements,explores the structural and functional performance of placing a relatively thin, high-quality PCC surface atop a thicker PCC layer.

Both of these new composite pavement systems have shown great promise for providing strong, durable, safe, smooth, and quiet pavements that need minimal maintenance.

The appendices to the two-volume report provide additional detail, understanding, and history on HMA/PCC and PCC/PCC pavements.

The project that produced this report also produced SHRP 2 Report S2-R21-RW-1: 2008 Survey of European Composite Pavements.

SHRP 2 Renewal Project R21 has also produced sample specifications related to three experimental composite pavement sections in Minnesota, as well as proposed revisions to AASHTO’s Mechanistic-Empirical Design Guide, Interim Edition: A Manual of Practice, which address newly constructed composite pavements.

Software Disclaimer: This software is offered as is, without warranty or promise of support of any kind either expressed or implied. Under no circumstance will the National Academy of Sciences or the Transportation Research Board (collectively "TRB") be liable for any loss or damage caused by the installation or operation of this product. TRB makes no representation or warranty of any kind, expressed or implied, in fact or in law, including without limitation, the warranty of merchantability or the warranty of fitness for a particular purpose, and shall not in any case be liable for any consequential or special damages.

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