Solid-State Roadway Lighting Design Guide: Volume 1: Guidance (2020) / Chapter Skim
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Annex B - Solid-State Lighting Sample Specifications
Annex B - Solid-State Lighting Sample Specifications
Pages 85-142
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From page 85... ...
ANNEX B Solid-State Lighting Sample Specifications 86 Sample Roadway Lighting Specification 101 Sample Tunnel Lighting Specification 119 Sample Tunnel Control Specification 85
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roadway lighting luminaire, including drivers, pole arm mounting clamps, cable connectors (fused and non-fused) , and electrical connection to two No.
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on Iron and Steel Hardware A376 Standard Practice for Measuring Coating Thickness by Magnetic-Field or Eddy-Current (Electromagnetic) Test Methods A325M-03 Standard Specification for Structural Bolts, Steel Heat Treated 830 MPa, Minimum Tensile Strength A384 Standard Practice for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies A48/A48M-03 Standard Specification for Gray Iron Castings A53/A53M-02 Standard Specification for Pipe, Steel, Black and Hot Dipped, Zinc-Coated, Welded and Seamless B117-03 Standard Practice for Operating Salt Spray (Fog)
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From page 88... ...
Publication: HB-10-11 IESNA Lighting Handbook – 10th Edition RP-8 Recommended Practice for Roadways RP-16-96 Nomenclature and Definition LM-50-99 Photometric Measurements for Roadway Lighting Installations LM-63-95 Standard File Format for Electronic Transfer of Photometric Data LM-79-08 Photometric Measurement of Solid-State Lighting Products LM-80-08 Measuring Lumen Maintenance of LED Sources LM-82-12 Approved Method for Characterization of LED Light Engines and Integrated LED Lamps for Electrical and Photometric Properties as a Function of Temperature LM-85-14 Approval Method for Electrical and Photometric Measurements of High Powered LEDs TM-15 Lighting Classification TM-15 BUG Ratings Addendum TM-21 Projecting Long Term Lumen Maintenance of LED Light Sources 6. National Fire Protection Association (NFPA)
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From page 89... ...
5. Component data for LED Drivers, including description, operating characteristics, electrical data, component/capacitor temperature rating and reliability testing report from an independent laboratory including mean-time-between-failure (MTBF)
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(UL) and state that the fixtures being submitted will operate properly for each mounting condition shown throughout the contract drawings.
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2. LED Lumen Depreciation: Lumen depreciation shall not be more than 10 percent within the ten-year warranty period starting from date of Substantial Completion.
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: A photometric report, completed in accordance with the appropriate IESNA testing procedure, shall include the data in IESNA format for each fixture type submitted. All tests submitted must have been completed within the past 3 years.
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Store all luminaires, poles, and accessories in a secure, dry facility and in original packaging in a manner to prevent soiling, physical damage, wetting, or corrosion prior to installation. Provide for storage inspection by QA/QC inspectors after luminaires, poles, electrical equipment, and accessories have been delivered.
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3. All miscellaneous hardware shall be Stainless Steel with nylon inserts for all nuts, etc.
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9. LED maximum rated junction temperature: The overall design of the thermal package shall provide a temperature margin when operating at the maximum rated driver current in a 40°C ambient temperature not to exceed the maximum allowable LED junction temperature.
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2. The housing shall be completely sealed using a silicone gasket and secured together by means of alloy Type 316 stainless steel fasteners.
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F Hardware Material: Unless otherwise noted, all hardware shall be Stainless Steel with nylon inserts for all nuts, etc.
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L Surge protection: Surge protection shall be internal to the luminaire by the manufacturer, the surge protection device (SPD)
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3.04 FIELD QUALITY CONTROL A Operating Tests: Upon completion of the installation, conduct an operating test to demonstrate that the roadway lighting system and associated equipment operate in accordance with the performance requirements specified herein.
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4. Commission the overall lighting control system.
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Related Special Specifications: 265541 Tunnel Lighting Controls 260500 General Electrical Requirements 260501 Basic Materials and Methods for Electrical Work 260519 600 Volt and Below Low-Voltage Electrical Power Conductors and Cable 260526 Grounding and Bonding for Electrical Systems 260529 Hangers and Supports for Electrical Systems 260533 Raceway and Boxes for Electrical Systems 260544 Sleeves and Sleeve Seals for Electrical Raceways and Cabling 260548 Vibration and Seismic Control 260553 Identification of Electrical Systems 260573 Electrical Studies 262200 Low-Voltage Transformers 262416 Panelboards 262726 Wiring Devices 262813 Fuses 262300 Low-Voltage Switchgear and Switchboards
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From page 102... ...
In case of conflict between provisions of codes, laws, ordinances, and these Specifications, including the Contract Drawings, the more stringent requirements will apply. Unless otherwise indicated, the issuance or date of applicable standards and codes at the time the request for proposal is issued shall govern.
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From page 103... ...
Coating on Iron and Steel Products (2017) A240/A240M Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications A276/A276M Standard Specification for Stainless Steel Bars and Shapes (2017)
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From page 104... ...
Illuminating Engineering Society of North America (IESNA) Publications HB-10-11 The Lighting Handbook RP-8-14 Roadway Lighting RP-16-10 Nomenclature and Definitions for Illuminating Engineering RP-22-11 Tunnel Lighting LM-63-02 Standard File Format for Electronic Transfer of Photometric Data (Reaffirmed 2008)
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C82.77-10 Lighting Equipment – Harmonic Emission Limits – Related Power Quality Requirements (2014) FB 1 Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit, Electrical Metallic Tubing, and Cable (2014)
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1.3 SUBMITTALS. Submittals shall consist of a package received in hard copy (unless otherwise noted)
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The tunnel roadway lighting system shall be warranted to be free of defects in material and workmanship for a period of two (2) years from the date of substantial completion.
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being proposed differ enough from the specification to warrant a calculation be submitted for approval; the Engineer of Record reserves the right to make this decision. Tunnel roadway lighting design values for a unidirectional vehicular traffic area are as follows: (FILL IN ATTRIBUTES OF SPECIFIC TUNNEL)
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From page 109... ...
years from date of received and accepted shipment. The manufacturer is to provide a statement to the Engineer of Record that installation of their equipment meets their installation guidelines and this specification.
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: A hard-copy photometric report, completed in accordance with the appropriate IESNA testing procedure, shall be accompanied with a CD/DVD or flash media that includes the data in IESNA format for each luminaire type submitted. All tests submitted must have been completed within the past 3 years.
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From page 111... ...
Extruded Parts: All exposed extruded parts shall be subjected to the following tests (Tests shall be performed in four locations on the sample) : AAMA 2604 – 7.4 Film Adhesion AAMA 2604 – 7.5 Impact Resistance AAMA 2604 – 7.7 Chemical Resistance AAMA 2604 – 7.8 Corrosion Resistance c.
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From page 112... ...
Store all luminaires, control components, and accessories in a secure, dry facility and in original packaging in a manner to prevent soiling, physical damage, wetting, or corrosion prior to installation. Provide for storage inspection by the Engineer of Record after luminaires, electrical equipment, and accessories have been delivered.
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From page 113... ...
The Wiring inside the driver shall comply with 600V/105 degrees C rating or higher. LED drivers shall comply with UL1012, have a Class A sound rating, have a minimum ambient operating temperature of minus 40 degrees C (max.
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2.3 LUMINAIRE MOUNTING HARDWARE 1. Provide luminaires with brackets, straps, shields, and/or miscellaneous hardware suitable for the mounting method specified on the contract drawings and within this specification.
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3. Grade 316L Stainless steel mounting plates shall have either bent or welded seams ground smooth and shall be bolted to the luminaire housing with SS hardware.
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i. The internal control module shall be from the same manufacturer as specified in Section 265541 Tunnel Lighting Controls.
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Ship luminaires, components and accessories securely packaged and labeled for safe handling in shipment and to avoid damage or distortion. Store all luminaires, control components, and accessories in a secure, dry facility and in original packaging in a manner to prevent soiling, physical damage, wetting, or corrosion prior to installation.
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From page 118... ...
For Warranty Purposes, the manufacturer, or their representative has the right to perform periodic reviews of the installation to ensure that the supplied products have been installed in accordance to their installation guidelines. Deviations from the installation guidelines shall be reported to the Engineer of Record.
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From page 119... ...
Solid-State Lighting Sample Specifications 119 SAMPLE TUNNEL CONTROL SPECIFICATION PART 1 – GENERAL 1.0 SECTION INCLUDES The Work specified in this Section consists of furnishing, installing, commissioning, and testing of the Tunnel Roadway Lighting Control System with all assemblies, devices, controllers, power supplies, and apparatuses necessary to provide a fully functioning control scheme as detailed in this section. All components will be complete with all items required to make the lighting control components defined in this section operable in accordance to the intent of these contract documents.
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From page 120... ...
The Contractor shall notify the Engineer of Record about field conditions at variance with plans before installation of any devices or equipment. The tunnel lighting control system shall be a narrowband power line based two-way communication Power-Line Carrier (PLC)
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Unless otherwise indicated, the issuance or date of applicable standards and codes at the time the request for proposal is issued shall govern. American Architectural Manufacturers Association (AAMA)
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Apparatus D522 Standard Test Methods for Mandrel Bend Test of Attached Organic Coatings D714 Standard Test Method for Evaluating Degree of Blistering of Paints D1654 Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments D3359 Standard Test Methods for Measuring Adhesion by Tape Test G7-05 Standard Practice for Atmospheric Environmental Exposure Testing of Nonmetallic Materials: Testing for UV resistance Federal Communications Commission (FCC) : FCC 47 CFR Part 15, Subpart B International Electrotechnical Commission (IEC)
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Any production shall be at the manufacturers own risk. Shop Drawings: For each tunnel lighting control component.
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e. Component Data: Manufacturer's data shall be submitted for the individual components for the entire completed tunneling lighting control system, this includes but is not limited to the LCM, LCS, transformers, cabling, switches, firewall, patch panels, software applications, electrical enclosures, and computers.
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The roadway lighting system shall be warranted to be free of defects in material and workmanship for a period of two (2) years from the date of substantial completion.
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n. Operation and Maintenance Data: For tunnel lighting control system and components to include in emergency, operation, and maintenance manuals.
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Store equipment, control components, and accessories in a secure, dry facility and in original packaging in a manner to prevent soiling, physical damage, wetting, or corrosion prior to installation. Provide for storage inspection by the Engineer of Record after luminaires, electrical equipment, and accessories have been delivered.
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From page 128... ...
e. The mounting bracket shall be 316 Stainless Steel, which shall allow for the aiming of the luminance meter to achieve the orientation shown on the Contract Drawings.
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The cost of delivering and installing LCM into Tunnel Luminaires to be considered incidental to, and included in the contract lump sum for the lighting control system.
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: The LCC is a control cabinet specially designed for tunnel lighting controls. The LCC shall be configured as designated on the Contract Drawings to control the identified fixtures for daytime dynamic dimming, nighttime configuration, and emergency lighting operation.
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The size of the enclosure shall be submitted as part of the shop drawing submittals and be sized to suit the needs of the completed tunnel lighting control operations.
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Ethernet Cable shall be Belden 7935A Multi-Conductor – Category 5e Low Smoke Zero Halogen, or approved equal. The Ethernet Cat 5e cable shall at a minimum have the following features: Conductor: 4 Pairs, 24 AWG, Solid, Bare Copper, .02 diameter Insulation: Polyolefin, .009-inch wall thickness, .035-inch diameter Outer Shield: Unshielded
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From page 133... ...
Low Smoke Zero Halogen Fiber-optic Cable dry loose tube design with the following features: Fiber identification using TIA standardized color coding Gel-Free buffer tubes simplifies access and reduces prep time Flame-retardant, black UV-resistant LSZH outer jacket Flexible kink-resistant buffer tubes for routing and storage Available with bend-insensitive single-mode Ideal for transit applications in confined areas such as tunnels Will support all high-performance networks including OM4/10 gigabit Ethernet systems Fiber shall be Single-mode, 2 to 60 count, 4 Buffer Tubes, 12 fibers per unit, .4-inch diameter, 64 lb/kft, 8-inch bend radius load, 4-inch bend radius no load. Max installation load 600 lbf Max operation load 300 lbf, 180 lbf Temperature –50 to 70 Celsius (–58 to 158 Fahrenheit)
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Work shall include all miscellaneous basic material and software, either explicitly called for or implied, in order to provide a fully functional Tunnel Lighting Control system as defined in these documents.
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All mounting hardware shall be Type 316 stainless steel unless otherwise noted.
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From page 136... ...
Store all control components and accessories in a secure, dry facility and in original packaging in a manner to prevent soiling, physical damage, wetting, or corrosion prior to installation. Provide for storage inspection by the Engineer of Record after control system, electrical equipment, and accessories have been delivered.
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From page 137... ...
Secure labels with rivets, stainless steel screws, stainless steel straps, or stainless steel supporting angles.
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Perform ALL fiber-optic cable tests as described and listed in ANSI/NETA ATS-2009, 7.25 Fiber-Optic Cables. Any fiber optic cable having fiber strands that do not PASS the tests shall be replaced and retested at no additional cost to the project.
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3.6 INSPECTIONS. Inspect tunnel lighting control system hardware for material defects, improper closures, and damage that may have occurred during installation.
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10. The training session shall be provided by the lighting control manufacturer to all required staff.
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NASA National Aeronautics and Space Administration NASAO National Association of State Aviation Officials NCFRP National Cooperative Freight Research Program NCHRP National Cooperative Highway Research Program NHTSA National Highway Traffic Safety Administration NTSB National Transportation Safety Board PHMSA Pipeline and Hazardous Materials Safety Administration RITA Research and Innovative Technology Administration SAE Society of Automotive Engineers SAFETEA-LU Safe, Accountable, Flexible, Efficient Transportation Equity Act: A Legacy for Users (2005) TCRP Transit Cooperative Research Program TDC Transit Development Corporation TEA-21 Transportation Equity Act for the 21st Century (1998)
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TRANSPORTATION RESEARCH BOARD 500 Fifth Street, NW Washington, DC 20001 ADDRESS SERVICE REQUESTED 90000 ISBN 978-0-309-48152-6 9 780309 481526
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